ITAC Assessment: UD0733
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ITAC Assessment: UD0733
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Assessment Year 2006
Principal Product Mechanical Metal Forming Presses
NAICS 333517: Machine Tool Manufacturing
SIC 3542: Machine Tools, Metal Forming Types
Sales Range $50
M
to 100
M
# of Employees 485
Plant Area 614,000
ft2
Annual Production 80
pieces
Production Hrs. Annual 7,488
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $915,159 21,093,062
kWh
Natural Gas $436,165 50,028
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $332,771 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $322,450

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7221: Lower temperature during the winter season and vice-versa $252,912 $3,750 - - $252,912
-
MMBtu
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $32,973 $29,659 $20,195
696,384
kWh
$9,568
-
kW-mo/yr
- - $3,210 -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $20,688 $59,616 $13,463
464,256
kWh
$6,398
-
kW-mo/yr
- - $827 -
04 3.5311: Recover and reuse waste material $8,505 $5,000 - - - $6,300
-
gal
$2,205 -
05 2.4224: Upgrade controls on compressors $5,125 - $3,474
119,808
kWh
$1,651
-
kW-mo/yr
- - - -
06 2.7121: Utilize daylight whenever possible in lieu of artificial light $4,136 - $1,969
67,893
kWh
$2,167
-
kW-mo/yr
- - - -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,883 - $1,954
67,392
kWh
$929
-
kW-mo/yr
- - - -
08 3.5316: Contract a wood pallet recycling company $2,035 - - - - - - $2,035
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,735 - $961
33,150
kWh
$774
-
kW-mo/yr
- - - -
10 2.4231: Reduce the pressure of compressed air to the minimum required $1,267 - $854
29,952
kWh
$413
-
kW-mo/yr
- - - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $512 $2,200 $347
11,981
kWh
$165
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $332,771 $100,225 $43,217
1,490,816
kWh
$22,065
-
kW-mo/yr
$252,912
-
MMBtu
$6,300
-
gal
$6,242 $2,035
TOTAL IMPLEMENTED $322,450 $100,225 $38,440
1,325,579
kWh
$18,556
-
kW-mo/yr
$252,912
-
MMBtu
$6,300
-
gal
$6,242 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs