| Assessment Year | 2005 |
|---|---|
| Principal Product | Steel wire |
| NAICS | 331512: Steel Investment Foundries |
| SIC | 3315: Steel Wiredrawing and Steel Nails and Spikes |
| Sales Range | $10 M to 50M |
| # of Employees | 55 |
| Plant Area |
300,000
ft2
|
| Annual Production | 38,000,000
ton
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $245,333 | 11,155,200 |
kWh
|
$0.022 |
| Electricity Demand | $282,337 | 26,364 |
kW-mo/yr
|
$10.71 |
| Natural Gas | $573,692 | 78,240 |
MMBtu
|
$7.33 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $186,155 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $65,592 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $42,044 | $99,815 |
$25,600
934,000
kWh
|
$14,000
-
kW-mo/yr
|
- | - | $2,444 | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $30,349 | - | - | - |
$30,349
-
MMBtu
|
- | - | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $22,274 | $2,000 | - | - |
$22,274
-
MMBtu
|
- | - | |
| 04 | 2.2514: Cover open tanks | $23,047 | $14,623 | - | - |
$21,522
-
MMBtu
|
$1,525
-
Tgal
|
- | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $18,913 | $20,000 | - | - |
$18,913
-
MMBtu
|
- | - | |
| 06 | 2.7124: Make a practice of turning off lights when not needed | $14,687 | - |
$14,687
312,480
kWh
|
- | - | - | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $13,718 | - | - | - |
$13,718
-
MMBtu
|
- | - | |
| 08 | 2.1116: Improve combustion control capability | $9,263 | - | - | - |
$9,263
-
MMBtu
|
- | - | |
| 09 | 2.2511: Insulate bare equipment | $3,480 | $418 | - | - |
$3,480
-
MMBtu
|
- | - | |
| 10 | 2.4224: Upgrade controls on compressors | $2,569 | - |
$1,515
68,880
kWh
|
$1,054
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.2511: Insulate bare equipment | $1,477 | $910 | - | - |
$1,477
-
MMBtu
|
- | - | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,253 | - |
$739
33,600
kWh
|
$514
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,160 | - |
$684
31,080
kWh
|
$476
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.2135: Repair and eliminate steam leaks | $1,138 | $600 | - | - |
$1,138
-
MMBtu
|
- | - | |
| 15 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $783 | $720 |
$462
21,000
kWh
|
$321
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $186,155 | $139,086 |
$43,687
1,401,040
kWh
|
$16,365
-
kW-mo/yr
|
$122,134
-
MMBtu
|
$1,525
-
Tgal
|
$2,444 | ||
| TOTAL IMPLEMENTED | $65,592 | $3,320 |
$17,348
433,440
kWh
|
$1,851
-
kW-mo/yr
|
$46,393
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs