| Assessment Year | 2005 |
|---|---|
| Principal Product | Commercial Screen Printing |
| NAICS | 323113: Commercial Screen Printing |
| SIC | 2759: Commercial Printing, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 90 |
| Plant Area |
42,000
ft2
|
| Annual Production | 9,500,000
pieces
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $63,646 | 2,480,313 |
kWh
|
$0.026 |
| Electricity Demand | $91,425 | 7,380 |
kW-mo/yr
|
$12.39 |
| Natural Gas | $69,241 | 6,652 |
MMBtu
|
$10.41 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $195,826 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $82,898 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.321: Optimize production lot sizes and inventories | $54,200 | $60,000 | - | - | - | - | $54,200 | |
| 02 | 4.512: Condense operation into one building | $28,800 | - | - | - | - | $9,600 | $19,200 | |
| 03 | 2.3137: Use power during off-peak periods | $24,427 | - | - |
$24,427
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $17,198 | - | - | - |
$17,198
-
MMBtu
|
- | - | |
| 05 | 4.512: Condense operation into one building | $13,200 | - | - | - | - | - | $13,200 | |
| 06 | 2.1233: Analyze flue gas for proper air/fuel ratio | $13,130 | - |
$5,408
208,000
kWh
|
$7,722
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7242: Change zone reheat coils to variable air volume boxes | $12,378 | - |
$604
23,223
kWh
|
- |
$11,774
-
MMBtu
|
- | - | |
| 08 | 2.4224: Upgrade controls on compressors | $9,619 | $520 | - | - |
$9,619
-
MMBtu
|
- | - | |
| 09 | 2.7124: Make a practice of turning off lights when not needed | $6,841 | - |
$2,132
82,002
kWh
|
$4,709
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,953 | $15,113 |
$2,451
94,280
kWh
|
$3,502
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7242: Change zone reheat coils to variable air volume boxes | $4,182 | - |
$476
7,320
kWh
|
- |
$3,706
-
MMBtu
|
- | - | |
| 12 | 2.7314: Reduce ventilation air | $1,932 | $119 |
$294
3,232
kWh
|
- |
$1,638
-
MMBtu
|
- | - | |
| 13 | 2.4224: Upgrade controls on compressors | $1,894 | - |
$780
30,000
kWh
|
$1,114
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.4224: Upgrade controls on compressors | $1,010 | - |
$416
16,000
kWh
|
$594
-
kW-mo/yr
|
- | - | - | |
| 15 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $622 | - |
$306
11,750
kWh
|
$316
-
kW-mo/yr
|
- | - | - | |
| 16 | 2.7122: Disconnect ballasts | $440 | $66 |
$181
6,960
kWh
|
$259
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $195,826 | $75,818 |
$13,048
482,767
kWh
|
$42,643
-
kW-mo/yr
|
$43,935
-
MMBtu
|
$9,600 | $86,600 | ||
| TOTAL IMPLEMENTED | $82,898 | $75,113 |
$6,689
257,255
kWh
|
$10,235
-
kW-mo/yr
|
$11,774
-
MMBtu
|
- | $54,200 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs