| Assessment Year | 2005 |
|---|---|
| Principal Product | Automobile Parts and Accessories/Appliance Products |
| NAICS | 332322: Sheet Metal Work Manufacturing |
| SIC | 3444: Sheet Metal Work |
| Sales Range | $100 M to 500M |
| # of Employees | 600 |
| Plant Area |
447,100
ft2
|
| Annual Production | 36,943,475
pieces
|
| Production Hrs. Annual | 8,112
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $508,141 | 19,622,585 |
kWh
|
$0.026 |
| Electricity Demand | $485,103 | 37,956 |
kW-mo/yr
|
$12.78 |
| Natural Gas | $1,405,144 | 187,528 |
MMBtu
|
$7.49 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $569,102 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $39,166 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.625: Develop standard operating procedures | $256,000 | $110,000 | - | - | - | $256,000 | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $113,219 | $13,700 | - | - |
$113,219
-
MMBtu
|
- | |
| 03 | 2.7134: Use photocell controls | $99,594 | - | - | - |
$99,594
-
MMBtu
|
- | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $55,514 | - |
$30,076
1,115,770
kWh
|
$22,246
-
kW-mo/yr
|
- | $3,192 | |
| 05 | 2.7124: Make a practice of turning off lights when not needed | $19,115 | - |
$19,115
735,186
kWh
|
- | - | - | |
| 06 | 2.4224: Upgrade controls on compressors | $11,374 | $1,725 |
$6,538
251,472
kWh
|
$4,836
-
kW-mo/yr
|
- | - | |
| 07 | 2.7122: Disconnect ballasts | $8,190 | $2,250 |
$4,708
181,076
kWh
|
$3,482
-
kW-mo/yr
|
- | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,187 | $4,650 |
$1,691
65,054
kWh
|
$2,496
-
kW-mo/yr
|
- | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,422 | - |
$817
31,434
kWh
|
$605
-
kW-mo/yr
|
- | - | |
| 10 | 2.2511: Insulate bare equipment | $487 | - | - | - |
$487
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $569,102 | $132,325 |
$62,945
2,379,992
kWh
|
$33,665
-
kW-mo/yr
|
$213,300
-
MMBtu
|
$259,192 | ||
| TOTAL IMPLEMENTED | $39,166 | $3,975 |
$30,361
1,167,734
kWh
|
$8,318
-
kW-mo/yr
|
$487
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs