ITAC Assessment: UD0728
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ITAC Assessment: UD0728
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Assessment Year 2005
Principal Product Laminated Sheets and Fabricated Products
NAICS 326130: Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing
SIC 3260:
Sales Range $10
M
to 50
M
# of Employees 73
Plant Area 130,000
ft2
Annual Production 3,800,000
lb
Production Hrs. Annual 2,210
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $120,482 1,738,236
kWh
Electricity Demand $83,054 7,020
kW-mo/yr
Natural Gas $27,020 3,207
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $104,073 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,011

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.3137: Use power during off-peak periods $53,783 - - $53,783
-
kW-mo/yr
- -
02 2.1233: Analyze flue gas for proper air/fuel ratio $11,962 - $3,740
68,000
kWh
$3,038
-
kW-mo/yr
$5,184
-
MMBtu
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $11,895 $41,280 $4,740
86,190
kWh
$6,946
-
kW-mo/yr
- $209
-
lb
04 2.4224: Upgrade controls on compressors $8,639 $2,100 $2,922
70,720
kWh
$5,717
-
kW-mo/yr
- -
05 2.5123: Reduce fluid flow rates $6,270 $22,000 $1,519
27,625
kWh
$2,323
-
kW-mo/yr
$2,428
-
MMBtu
-
06 2.4221: Install compressor air intakes in coolest locations $3,243 $1,080 $1,313
23,868
kWh
$1,930
-
kW-mo/yr
- -
07 2.5123: Reduce fluid flow rates $3,226 - $316
5,738
kWh
$482
-
kW-mo/yr
$2,428
-
MMBtu
-
08 2.7135: Install occupancy sensors $2,677 $1,600 $2,677
48,672
kWh
- - -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,237 - $486
8,840
kWh
$751
-
kW-mo/yr
- -
10 2.4239: Eliminate or reduce compressed air usage $1,141 $2,500 $462
8,398
kWh
$679
-
kW-mo/yr
- -
TOTAL RECOMMENDED $104,073 $70,560 $18,175
348,051
kWh
$75,649
-
kW-mo/yr
$10,040
-
MMBtu
$209
-
lb
TOTAL IMPLEMENTED $34,011 $25,700 $11,660
229,595
kWh
$12,311
-
kW-mo/yr
$10,040
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs