| Assessment Year | 2005 |
|---|---|
| Principal Product | nitrogen manifolds and gas springs |
| NAICS | 333514: Special Die and Tool, Die Set, Jig, and Fixture Manufacturing |
| SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
| Sales Range | $10 M to 50M |
| # of Employees | 125 |
| Plant Area |
68,000
ft2
|
| Annual Production | 1,931
pieces
|
| Production Hrs. Annual | 7,344
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $160,528 | 2,581,120 |
kWh
|
$0.062 |
| Electricity Demand | $62,897 | 5,436 |
kW-mo/yr
|
$11.57 |
| Natural Gas | $19,403 | 4,059 |
MMBtu
|
$4.78 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $101,596 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $100,043 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3511: Use plant owned transformers or lease transformers | $41,013 | - | - | - | - | - | $41,013 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $25,195 | $31,250 |
$14,383
319,619
kWh
|
$9,912
-
kW-mo/yr
|
- | $900 | - | |
| 03 | 2.7134: Use photocell controls | $12,030 | - | - | - |
$12,030
-
MMBtu
|
- | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $10,196 | $15,000 |
$1,776
39,465
kWh
|
$761
-
kW-mo/yr
|
$7,659
-
MMBtu
|
- | - | |
| 05 | 2.7124: Make a practice of turning off lights when not needed | $4,131 | - |
$4,131
91,800
kWh
|
- | - | - | - | |
| 06 | 2.4224: Upgrade controls on compressors | $3,921 | - |
$2,123
47,206
kWh
|
$1,798
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4224: Upgrade controls on compressors | $2,776 | $1,448 |
$1,088
24,184
kWh
|
$1,688
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,199 | $4,158 |
$424
9,425
kWh
|
$775
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4224: Upgrade controls on compressors | $781 | $340 |
$463
17,136
kWh
|
$318
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $354 | - |
$220
4,889
kWh
|
$134
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $101,596 | $52,196 |
$24,608
553,724
kWh
|
$15,386
-
kW-mo/yr
|
$19,689
-
MMBtu
|
$900 | $41,013 | ||
| TOTAL IMPLEMENTED | $100,043 | $48,038 |
$23,964
539,410
kWh
|
$14,477
-
kW-mo/yr
|
$19,689
-
MMBtu
|
$900 | $41,013 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs