ITAC Assessment: UD0727
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ITAC Assessment: UD0727
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Assessment Year 2005
Principal Product nitrogen manifolds and gas springs
NAICS 333514: Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 68,000
ft2
Annual Production 1,931
pieces
Production Hrs. Annual 7,344
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $160,528 2,581,120
kWh
Electricity Demand $62,897 5,436
kW-mo/yr
Natural Gas $19,403 4,059
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $101,596 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $100,043

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.3511: Use plant owned transformers or lease transformers $41,013 - - - - - $41,013
02 2.7142: Utilize higher efficiency lamps and/or ballasts $25,195 $31,250 $14,383
319,619
kWh
$9,912
-
kW-mo/yr
- $900 -
03 2.7134: Use photocell controls $12,030 - - - $12,030
-
MMBtu
- -
04 2.1233: Analyze flue gas for proper air/fuel ratio $10,196 $15,000 $1,776
39,465
kWh
$761
-
kW-mo/yr
$7,659
-
MMBtu
- -
05 2.7124: Make a practice of turning off lights when not needed $4,131 - $4,131
91,800
kWh
- - - -
06 2.4224: Upgrade controls on compressors $3,921 - $2,123
47,206
kWh
$1,798
-
kW-mo/yr
- - -
07 2.4224: Upgrade controls on compressors $2,776 $1,448 $1,088
24,184
kWh
$1,688
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,199 $4,158 $424
9,425
kWh
$775
-
kW-mo/yr
- - -
09 2.4224: Upgrade controls on compressors $781 $340 $463
17,136
kWh
$318
-
kW-mo/yr
- - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $354 - $220
4,889
kWh
$134
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $101,596 $52,196 $24,608
553,724
kWh
$15,386
-
kW-mo/yr
$19,689
-
MMBtu
$900 $41,013
TOTAL IMPLEMENTED $100,043 $48,038 $23,964
539,410
kWh
$14,477
-
kW-mo/yr
$19,689
-
MMBtu
$900 $41,013
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs