| Assessment Year | 2005 |
|---|---|
| Principal Product | Aluminum and zinc die castings |
| NAICS | 331523: Nonferrous Metal Die-Casting Foundries |
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $10 M to 50M |
| # of Employees | 208 |
| Plant Area |
200,000
ft2
|
| Annual Production | 21,000,000
pieces
|
| Production Hrs. Annual | 4,050
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $332,851 | 8,938,455 |
kWh
|
$0.037 |
| Electricity Demand | $396,931 | 22,596 |
kW-mo/yr
|
$17.57 |
| Natural Gas | $1,110,171 | 118,841 |
MMBtu
|
$9.34 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $722,726 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $410,599 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $222,216 | $3,730 | - | - | - |
$222,216
-
MMBtu
|
- | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $157,981 | $295,540 | - | - | - |
$157,981
-
MMBtu
|
- | |
| 03 | 2.2515: Use optimum thickness insulation | $113,135 | $17,165 | - | - | - |
$113,135
-
MMBtu
|
- | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $93,662 | $72,100 | - | - | - |
$93,662
-
MMBtu
|
- | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $27,707 | $93,840 |
$7,764
287,064
kWh
|
$18,422
-
kW-mo/yr
|
- | - | $1,521 | |
| 06 | 2.7314: Reduce ventilation air | $26,800 | - | - | - | - |
$26,800
-
MMBtu
|
- | |
| 07 | 2.2511: Insulate bare equipment | $19,788 | $4,000 | - | - | - |
$19,788
-
MMBtu
|
- | |
| 08 | 2.2424: Use heat in flue gases to preheat products or materials | $19,593 | $40,000 | - | - | - |
$19,593
-
MMBtu
|
- | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $19,470 | $3,940 |
$6,470
239,600
kWh
|
$13,000
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,819 | $12,560 |
$4,819
58,767
kWh
|
- | - | - | - | |
| 11 | 2.2514: Cover open tanks | $4,429 | $1,200 | - | - | - |
$4,429
-
MMBtu
|
- | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $4,280 | $736 |
$292
10,800
kWh
|
$520
-
kW-mo/yr
|
- |
$3,468
-
MMBtu
|
- | |
| 13 | 2.4224: Upgrade controls on compressors | $3,679 | - |
$1,338
49,572
kWh
|
$2,341
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.4131: Size electric motors for peak operating efficiency | $1,948 | $500 |
$648
24,000
kWh
|
$1,300
-
kW-mo/yr
|
- | - | - | |
| 15 | 2.8118: Check for accuracy of utility / power meters | $1,554 | - | - | - | $1,554 | - | - | |
| 16 | 2.4224: Upgrade controls on compressors | $1,253 | - |
$1,253
46,400
kWh
|
- | - | - | - | |
| 17 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $412 | $960 |
$412
15,245
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $722,726 | $546,271 |
$22,996
731,448
kWh
|
$35,583
-
kW-mo/yr
|
$1,554 |
$661,072
-
MMBtu
|
$1,521 | ||
| TOTAL IMPLEMENTED | $410,599 | $189,126 |
$15,878
467,848
kWh
|
$21,283
-
kW-mo/yr
|
$1,554 |
$370,363
-
MMBtu
|
$1,521 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs