| Assessment Year | 2005 |
|---|---|
| Principal Product | Cold Roll Round Steel Products |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
100,000
ft2
|
| Annual Production | 10,000,000
pieces
|
| Production Hrs. Annual | 5,500
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $143,439 | 3,133,919 |
kWh
|
$0.046 |
| Electricity Demand | $11,688 | 9,780 |
kW-mo/yr
|
$1.20 |
| Natural Gas | $124,303 | 18,612 |
MMBtu
|
$6.68 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $85,414 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $20,706 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (haz) Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.5311: Recover and reuse waste material | $45,000 | $50,000 | - | - | - | - |
$45,000
-
gal
|
- | |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $10,989 | $792 |
$7,722
214,500
kWh
|
$3,267
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $6,863 | $28,350 |
$1,891
39,200
kWh
|
$503
-
kW-mo/yr
|
- |
$4,469
-
MMBtu
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,772 | $18,444 |
$3,905
110,000
kWh
|
$1,675
-
kW-mo/yr
|
- | - | - | $192 | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,315 | $1,320 | - | - | - |
$4,315
-
MMBtu
|
- | - | |
| 06 | 2.2511: Insulate bare equipment | $4,269 | $3,192 | - | - | - |
$4,269
-
MMBtu
|
- | - | |
| 07 | 2.3212: Optimize plant power factor | $3,254 | $10,800 | - | - | $3,254 | - | - | - | |
| 08 | 2.2511: Insulate bare equipment | $1,968 | - | - |
$1,968
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7135: Install occupancy sensors | $1,788 | $728 |
$1,420
39,444
kWh
|
$368
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $632 | $1,170 |
$444
12,320
kWh
|
$188
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $564 | $296 |
$396
11,000
kWh
|
$168
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $85,414 | $115,092 |
$15,778
426,464
kWh
|
$8,137
-
kW-mo/yr
|
$3,254 |
$13,053
-
MMBtu
|
$45,000
-
gal
|
$192 | ||
| TOTAL IMPLEMENTED | $20,706 | $48,842 |
$7,216
188,644
kWh
|
$4,514
-
kW-mo/yr
|
- |
$8,784
-
MMBtu
|
- | $192 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (haz) Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs