| Assessment Year | 2005 |
|---|---|
| Principal Product | Fluid moving systems |
| NAICS | 326220: Rubber and Plastics Hoses and Belting Manufacturing |
| SIC | 3052: Rubber and Plastics Hose and Belting |
| Sales Range | $50 M to 100M |
| # of Employees | 450 |
| Plant Area |
110,000
ft2
|
| Annual Production | 26,000,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $211,034 | 7,580,083 |
kWh
|
$0.028 |
| Electricity Demand | $163,830 | 16,920 |
kW-mo/yr
|
$9.68 |
| Natural Gas | $193,777 | 26,401 |
MMBtu
|
$7.34 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $79,856 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $58,929 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $24,840 | $65,105 |
$12,580
503,320
kWh
|
$8,150
-
kW-mo/yr
|
- | - | $4,110 | |
| 02 | 2.7111: Reduce illumination to minimum necessary levels | $7,430 | - |
$4,170
166,850
kWh
|
$3,260
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $7,394 | - | - | - |
$7,394
-
MMBtu
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,315 | $13,340 |
$3,350
133,848
kWh
|
$2,600
-
kW-mo/yr
|
- | - | $365 | |
| 05 | 2.7241: Install outside air damper / economizer on hvac unit | $6,126 | $7,000 |
$6,126
122,515
kWh
|
- | - | - | - | |
| 06 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $5,470 | - | - |
$5,470
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $4,573 | - | - | - |
$4,573
-
MMBtu
|
- | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,309 | - | - | - |
$4,309
-
MMBtu
|
- | - | |
| 09 | 3.1222: Reduce water use with counter current rinsing | $3,070 | $2,000 |
$650
26,000
kWh
|
- | - |
$2,420
-
gal
|
- | |
| 10 | 2.7233: Use properly designed and sized hvac equipment | $2,730 | - |
$1,660
66,200
kWh
|
$1,070
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.2511: Insulate bare equipment | $2,650 | $2,629 | - | - |
$2,650
-
MMBtu
|
- | - | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,164 | - |
$1,314
52,560
kWh
|
$850
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.4131: Size electric motors for peak operating efficiency | $1,423 | $500 |
$864
34,560
kWh
|
$559
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.4226: Use / purchase optimum sized compressor | $840 | - |
$840
33,600
kWh
|
- | - | - | - | |
| 15 | 2.4224: Upgrade controls on compressors | $522 | - |
$522
20,880
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $79,856 | $90,574 |
$32,076
1,160,333
kWh
|
$21,959
-
kW-mo/yr
|
$18,926
-
MMBtu
|
$2,420
-
gal
|
$4,475 | ||
| TOTAL IMPLEMENTED | $58,929 | $88,074 |
$28,062
999,973
kWh
|
$14,860
-
kW-mo/yr
|
$11,532
-
MMBtu
|
- | $4,475 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs