| Assessment Year | 2004 |
|---|---|
| Principal Product | Plastic Parts |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $10 M to 50M |
| # of Employees | 179 |
| Plant Area |
122,500
ft2
|
| Annual Production | 500,000,000
pieces
|
| Production Hrs. Annual | 8,616
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $263,008 | 8,840,640 |
kWh
|
$0.030 |
| Electricity Demand | $289,196 | 13,518 |
kW-mo/yr
|
$21.39 |
| Electricity Fees | $(-82,428.0) | - |
|
- |
| Natural Gas | $26,271 | 33,419 |
MMBtu
|
$0.79 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $132,151 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4131: Size electric motors for peak operating efficiency | $67,444 | $15,000 |
$24,461
1,111,909
kWh
|
$42,983
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4311: Recover mechanical energy | $11,613 | $3,600 |
$808
36,718
kWh
|
$10,805
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $3,900 | - |
$1,061
48,207
kWh
|
$2,839
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $7,592 | $15,794 |
$3,248
147,595
kWh
|
$4,344
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $643 | - |
$275
12,520
kWh
|
$368
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $10,590 | $2,400 |
$4,522
205,686
kWh
|
$6,068
-
kW-mo/yr
|
- | - | - | |
| 07 | 3.4116: Meter recycled water (to reduce sewer charges) | $3,176 | $1,000 | - | - |
$3,176
-
Tgal
|
- | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $26,684 | $90,950 |
$13,342
606,573
kWh
|
$13,342
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4321: Upgrade obsolete equipment | $509 | $1,484 |
$114
5,161
kWh
|
$150
-
kW-mo/yr
|
- | $81 | $164 | |
| TOTAL RECOMMENDED | $132,151 | $130,228 |
$47,831
2,174,369
kWh
|
$80,899
-
kW-mo/yr
|
$3,176
-
Tgal
|
$81 | $164 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs