ITAC Assessment: TN0640
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ITAC Assessment: TN0640
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Assessment Year 1998
Principal Product Bonded urethane carpet pad
NAICS
n/a
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 107,000
ft2
Annual Production 8,600
ton
Production Hrs. Annual 6,006
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $94,781 2,814,771
kWh
Electricity Demand $79,589 9,210
kW-mo/yr
Electricity Fees $2,752 -
Natural Gas $83,715 15,806
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $171,950 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $169,840

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Product Savings
01 4.423: Move product using mechanical means $135,200 $72,120 - - - - $135,200 -
02 4.611: Begin a practice of predictive / preventative maintenance $24,975 $27,000 - - - - - $24,975
03 3.7212: Improved material handling (mixing and transfer) $7,440 $400 - - $7,440
-
gal
- - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,140 $2,765 $770
23,447
kWh
$1,370
-
kW-mo/yr
- - - -
05 2.7111: Reduce illumination to minimum necessary levels $2,110 $830 $1,310
39,566
kWh
$800
-
kW-mo/yr
- - - -
06 3.5316: Contract a wood pallet recycling company $85 $50 - - - $85
-
lb
- -
TOTAL RECOMMENDED $171,950 $103,165 $2,080
63,013
kWh
$2,170
-
kW-mo/yr
$7,440
-
gal
$85
-
lb
$135,200 $24,975
TOTAL IMPLEMENTED $169,840 $102,335 $770
23,447
kWh
$1,370
-
kW-mo/yr
$7,440
-
gal
$85
-
lb
$135,200 $24,975
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs