ITAC Assessment: UD0722
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ITAC Assessment: UD0722
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Assessment Year 2005
Principal Product Flat Roll Steel Coil, Sheet
NAICS 331221: Rolled Steel Shape Manufacturing
SIC 3444: Sheet Metal Work
Sales Range $100
M
to 500
M
# of Employees 180
Plant Area 300,000
ft2
Annual Production 453,864,011
lb
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $188,546 2,992,960
kWh
Electricity Demand $84,128 7,092
kW-mo/yr
Natural Gas $55,719 6,656
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $131,948 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,948

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Gas Savings Solid Waste (non-haz) Savings Primary Product Savings
01 4.514: Re-arrange equipment layout to reduce handling costs $113,700 $454,800 - - $33,700
-
MMBtu
- $80,000
02 2.7135: Install occupancy sensors $6,570 $21,200 $6,570
146,000
kWh
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,334 $192 $2,349
52,200
kWh
$1,985
-
kW-mo/yr
- - -
04 2.4224: Upgrade controls on compressors $2,776 $1,448 $1,088
24,184
kWh
$1,688
-
kW-mo/yr
- - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,734 $9,650 $1,206
26,800
kWh
$1,528
-
kW-mo/yr
- - -
06 3.5212: Regrind, reuse, or sell scrap plastic parts $1,730 - - - - $1,730
-
lb
-
07 2.7135: Install occupancy sensors $104 $102 $104
2,320
kWh
- - - -
TOTAL RECOMMENDED $131,948 $487,392 $11,317
251,504
kWh
$5,201
-
kW-mo/yr
$33,700
-
MMBtu
$1,730
-
lb
$80,000
TOTAL IMPLEMENTED $9,948 $11,392 $4,747
105,504
kWh
$5,201
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Gas Savings Solid Waste (non-haz) Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs