ITAC Assessment: UD0721
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ITAC Assessment: UD0721
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Assessment Year 2005
Principal Product Insulated Copper Wire
NAICS 331420: Copper Rolling, Drawing, Extruding, and Alloying
SIC 3357: Drawing and Insulating of Nonferrous Wire
Sales Range $100
M
to 500
M
# of Employees 88
Plant Area 367,000
ft2
Annual Production 25,000,000
ton
Production Hrs. Annual 8,736
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $233,962 13,417,532
kWh
Electricity Demand $358,676 27,360
kW-mo/yr
Natural Gas $236,780 36,858
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $277,834 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $270,923

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4311: Recover mechanical energy $206,969 $413,938 $7,025
413,213
kWh
$12,504
-
kW-mo/yr
- - $21,840 $165,600
02 2.7142: Utilize higher efficiency lamps and/or ballasts $30,010 $86,100 $13,850
814,680
kWh
$14,720
-
kW-mo/yr
- - - $1,440
03 2.2135: Repair and eliminate steam leaks $11,745 $160 - - $11,186
-
MMBtu
$559
-
Tgal
- -
04 2.2414: Use waste heat from hot flue gases to preheat $11,579 $12,000 - - $11,579
-
MMBtu
- - -
05 2.1233: Analyze flue gas for proper air/fuel ratio $5,580 - - - $5,580
-
MMBtu
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $5,040 $11,100 $2,440
143,500
kWh
$2,600
-
kW-mo/yr
- - - -
07 2.7135: Install occupancy sensors $2,714 $345 $1,316
77,414
kWh
$1,398
-
kW-mo/yr
- - - -
08 2.4131: Size electric motors for peak operating efficiency $1,229 $860 $596
35,040
kWh
$633
-
kW-mo/yr
- - - -
09 2.2511: Insulate bare equipment $675 $1,820 $327
19,220
kWh
$348
-
kW-mo/yr
- - - -
10 2.4224: Upgrade controls on compressors $614 - $297
17,472
kWh
$317
-
kW-mo/yr
- - - -
11 2.4221: Install compressor air intakes in coolest locations $613 $420 $297
17,472
kWh
$316
-
kW-mo/yr
- - - -
12 2.4113: Install motor voltage controller on lightly loaded motors $560 $1,000 $560
32,908
kWh
- - - - -
13 2.7231: Use radiant heater for spot heating $506 $1,897 - - $506
-
MMBtu
- - -
TOTAL RECOMMENDED $277,834 $529,640 $26,708
1,570,919
kWh
$32,836
-
kW-mo/yr
$28,851
-
MMBtu
$559
-
Tgal
$21,840 $167,040
TOTAL IMPLEMENTED $270,923 $523,298 $23,315
1,371,393
kWh
$29,824
-
kW-mo/yr
$28,345
-
MMBtu
$559
-
Tgal
$21,840 $167,040
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs