Assessment Year | 2005 |
---|---|
Principal Product | Insulated Copper Wire |
NAICS | 331420: Copper Rolling, Drawing, Extruding, and Alloying |
SIC | 3357: Drawing and Insulating of Nonferrous Wire |
Sales Range | $100 M to 500M |
# of Employees | 88 |
Plant Area |
367,000
ft2
|
Annual Production | 25,000,000
ton
|
Production Hrs. Annual | 8,736
hrs
|
Location (State) | Indiana |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $233,962 | 13,417,532 |
kWh
|
$0.017 |
Electricity Demand | $358,676 | 27,360 |
kW-mo/yr
|
$13.11 |
Natural Gas | $236,780 | 36,858 |
MMBtu
|
$6.42 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $277,834 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $270,923 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
---|---|---|---|---|---|---|---|---|---|---|
01 | 2.4311: Recover mechanical energy | $206,969 | $413,938 |
$7,025
413,213
kWh
|
$12,504
-
kW-mo/yr
|
- | - | $21,840 | $165,600 | |
02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $30,010 | $86,100 |
$13,850
814,680
kWh
|
$14,720
-
kW-mo/yr
|
- | - | - | $1,440 | |
03 | 2.2135: Repair and eliminate steam leaks | $11,745 | $160 | - | - |
$11,186
-
MMBtu
|
$559
-
Tgal
|
- | - | |
04 | 2.2414: Use waste heat from hot flue gases to preheat | $11,579 | $12,000 | - | - |
$11,579
-
MMBtu
|
- | - | - | |
05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,580 | - | - | - |
$5,580
-
MMBtu
|
- | - | - | |
06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,040 | $11,100 |
$2,440
143,500
kWh
|
$2,600
-
kW-mo/yr
|
- | - | - | - | |
07 | 2.7135: Install occupancy sensors | $2,714 | $345 |
$1,316
77,414
kWh
|
$1,398
-
kW-mo/yr
|
- | - | - | - | |
08 | 2.4131: Size electric motors for peak operating efficiency | $1,229 | $860 |
$596
35,040
kWh
|
$633
-
kW-mo/yr
|
- | - | - | - | |
09 | 2.2511: Insulate bare equipment | $675 | $1,820 |
$327
19,220
kWh
|
$348
-
kW-mo/yr
|
- | - | - | - | |
10 | 2.4224: Upgrade controls on compressors | $614 | - |
$297
17,472
kWh
|
$317
-
kW-mo/yr
|
- | - | - | - | |
11 | 2.4221: Install compressor air intakes in coolest locations | $613 | $420 |
$297
17,472
kWh
|
$316
-
kW-mo/yr
|
- | - | - | - | |
12 | 2.4113: Install motor voltage controller on lightly loaded motors | $560 | $1,000 |
$560
32,908
kWh
|
- | - | - | - | - | |
13 | 2.7231: Use radiant heater for spot heating | $506 | $1,897 | - | - |
$506
-
MMBtu
|
- | - | - | |
TOTAL RECOMMENDED | $277,834 | $529,640 |
$26,708
1,570,919
kWh
|
$32,836
-
kW-mo/yr
|
$28,851
-
MMBtu
|
$559
-
Tgal
|
$21,840 | $167,040 | ||
TOTAL IMPLEMENTED | $270,923 | $523,298 |
$23,315
1,371,393
kWh
|
$29,824
-
kW-mo/yr
|
$28,345
-
MMBtu
|
$559
-
Tgal
|
$21,840 | $167,040 | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs