ITAC Assessment: UD0720
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ITAC Assessment: UD0720
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Assessment Year 2005
Principal Product Pet Food
NAICS 311111: Dog and Cat Food Manufacturing
SIC 2047: Dog and Cat Food
Sales Range $50
M
to 100
M
# of Employees 99
Plant Area 110,000
ft2
Annual Production 62,640
ton
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $75,026 3,623,429
kWh
Electricity Demand $108,173 8,664
kW-mo/yr
Natural Gas $181,266 25,124
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,893 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,092

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.2163: Use minimum steam operating pressure $6,931 - - - $6,931
-
MMBtu
-
02 2.1233: Analyze flue gas for proper air/fuel ratio $5,769 - - - $5,769
-
MMBtu
-
03 2.3212: Optimize plant power factor $3,870 $6,000 - - - $3,870
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,757 $3,200 $1,260
60,000
kWh
$1,497
-
kW-mo/yr
- -
05 2.2136: Install / repair insulation on steam lines $2,200 $225 - - $2,200
-
MMBtu
-
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,280 $540 $795
37,863
kWh
$1,485
-
kW-mo/yr
- -
07 2.4224: Upgrade controls on compressors $1,655 - $756
36,000
kWh
$899
-
kW-mo/yr
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,333 $5,120 $584
27,720
kWh
$749
-
kW-mo/yr
- -
09 2.4221: Install compressor air intakes in coolest locations $1,103 $400 $504
24,000
kWh
$599
-
kW-mo/yr
- -
10 2.4113: Install motor voltage controller on lightly loaded motors $1,072 $2,000 $473
10,483
kWh
$599
-
kW-mo/yr
- -
11 2.7124: Make a practice of turning off lights when not needed $554 - $554
26,400
kWh
- - -
12 2.2511: Insulate bare equipment $483 $379 - - $483
-
MMBtu
-
13 2.6242: Minimize operation of equipment maintained in standby condition $390 - $215
10,249
kWh
$175
-
kW-mo/yr
- -
14 2.7134: Use photocell controls $296 $500 $121
5,761
kWh
$175
-
kW-mo/yr
- -
15 2.4113: Install motor voltage controller on lightly loaded motors $200 $340 $200
9,580
kWh
- - -
TOTAL RECOMMENDED $30,893 $18,704 $5,462
248,056
kWh
$6,178
-
kW-mo/yr
$15,383
-
MMBtu
$3,870
TOTAL IMPLEMENTED $19,092 $12,305 $3,497
154,575
kWh
$3,756
-
kW-mo/yr
$7,969
-
MMBtu
$3,870
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs