| Assessment Year | 2005 |
|---|---|
| Principal Product | Plastic Injected Products |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 260 |
| Plant Area |
185,000
ft2
|
| Annual Production | 11,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $153,428 | 5,295,620 |
kWh
|
$0.029 |
| Electricity Demand | $134,283 | 12,588 |
kW-mo/yr
|
$10.67 |
| Natural Gas | $50,296 | 6,133 |
MMBtu
|
$8.20 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $92,929 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $18,305 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Other Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6218: Turn off equipment when not in use | $41,821 | $11,000 |
$41,821
1,493,617
kWh
|
- | - | - | - | |
| 02 | 2.3212: Optimize plant power factor | $25,553 | $24,000 | - | - | $25,553 | - | - | |
| 03 | 2.3511: Use plant owned transformers or lease transformers | $13,165 | $20,000 | - | - | $14,165 | - | $(-1,000.0) | |
| 04 | 2.3212: Optimize plant power factor | $3,580 | $4,800 | - | - | $3,580 | - | - | |
| 05 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $3,455 | $12,060 |
$2,260
80,728
kWh
|
$1,195
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7144: Install spectral reflectors / delamp | $2,173 | $3,498 |
$1,252
44,725
kWh
|
$921
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7122: Disconnect ballasts | $1,102 | $75 |
$635
22,680
kWh
|
$467
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $583 | - |
$336
12,000
kWh
|
$247
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $583 | $20 |
$336
12,000
kWh
|
$247
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $485 | $970 |
$1,626
33,938
kWh
|
- | - |
$(-1,141.0)
-
MMBtu
|
- | |
| 11 | 2.8114: Change rate schedules or other changes in utility service | $429 | - | - | - | $429 | - | - | |
| TOTAL RECOMMENDED | $92,929 | $76,423 |
$48,266
1,699,688
kWh
|
$3,077
-
kW-mo/yr
|
$43,727 |
$(-1,141.0)
-
MMBtu
|
$(-1,000.0) | ||
| TOTAL IMPLEMENTED | $18,305 | $32,155 |
$3,231
115,408
kWh
|
$1,909
-
kW-mo/yr
|
$14,165 | - | $(-1,000.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Other Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs