ITAC Assessment: UD0713
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ITAC Assessment: UD0713
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Assessment Year 2005
Principal Product Temperature Sensors, controls, and electrical switches
NAICS 334512: Automatic Environmental Control Manufacturing for Residential, Commercial, and Appliance Use
SIC 3822: Automatic Controls for Regulating Residential and Commercial Environments and Appliances
Sales Range $50
M
to 100
M
# of Employees 950
Plant Area 320,000
ft2
Annual Production 60,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,401,294 26,141,880
kWh
Electricity Demand $248,273 4,085
kW-mo/yr
Natural Gas $301,254 43,977
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $203,498 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,381

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $84,867 $94,373 $74,113
1,453,200
kWh
$10,754
-
kW-mo/yr
- -
02 2.2211: Use optimum temperature $64,754 $2,500 $56,549
1,108,800
kWh
$8,205
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $21,435 $41,783 $18,421
361,200
kWh
$2,673
-
kW-mo/yr
- $341
04 2.4235: Remove or close off unneeded compressed air lines $15,628 $3,900 $12,306
241,300
kWh
- $3,322
-
MMBtu
-
05 2.2414: Use waste heat from hot flue gases to preheat $9,868 $22,600 - - $9,868
-
MMBtu
-
06 2.1233: Analyze flue gas for proper air/fuel ratio $5,925 $200 - - $5,925
-
MMBtu
-
07 2.4151: Develop a repair/replace policy $1,021 $3,807 $803
15,750
kWh
$218
-
kW-mo/yr
- -
TOTAL RECOMMENDED $203,498 $169,163 $162,192
3,180,250
kWh
$21,850
-
kW-mo/yr
$19,115
-
MMBtu
$341
TOTAL IMPLEMENTED $28,381 $45,790 $19,224
376,950
kWh
$2,891
-
kW-mo/yr
$5,925
-
MMBtu
$341
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs