| Assessment Year | 2005 |
|---|---|
| Principal Product | Electroplated and coated steel |
| NAICS | 331221: Rolled Steel Shape Manufacturing |
| SIC | 3316: Cold-Rolled Steel Sheet, Strip, and Bars |
| Sales Range | $50 M to 100M |
| # of Employees | 160 |
| Plant Area |
350,000
ft2
|
| Annual Production | 170,000
ton
|
| Production Hrs. Annual | 4,800
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $699,719 | 13,531,789 |
kWh
|
$0.052 |
| Natural Gas | $524,089 | 122,265 |
MMBtu
|
$4.29 |
| Other Gas | $469,607 | 116,767 |
MMBtu
|
$4.02 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $647,805 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $19,769 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.4153: Use counter current rinsing to reduce waste water | $343,339 | $10,000 | - | - |
$7,831
-
Tgal
|
$335,508 | - | |
| 02 | 2.2424: Use heat in flue gases to preheat products or materials | $143,601 | $246,784 |
$(-343.0)
(-6,726)
kWh
|
$141,843
-
MMBtu
|
- | - |
$2,101
-
Tgal
|
|
| 03 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $113,328 | $400,000 |
$70,992
1,392,000
kWh
|
$42,336
-
MMBtu
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $23,341 | $80,215 |
$20,655
405,000
kWh
|
- | - | $2,686 | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $13,813 | $2,025 |
$13,813
270,840
kWh
|
- | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,651 | $1,240 |
$4,651
91,200
kWh
|
- | - | - | - | |
| 07 | 2.4224: Upgrade controls on compressors | $4,427 | $600 |
$4,427
86,800
kWh
|
- | - | - | - | |
| 08 | 2.2511: Insulate bare equipment | $1,305 | $3,530 | - |
$1,305
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $647,805 | $744,394 |
$114,195
2,239,114
kWh
|
$185,484
-
MMBtu
|
$7,831
-
Tgal
|
$338,194 |
$2,101
-
Tgal
|
||
| TOTAL IMPLEMENTED | $19,769 | $6,795 |
$18,464
362,040
kWh
|
$1,305
-
MMBtu
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs