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ITAC Assessment: BD0297
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ITAC Assessment: BD0297
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Bradley University Bradley University
Assessment Year 2005
Principal Product Steel Doors and Frames
NAICS 332321: Metal Window and Door Manufacturing
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 130,000
ft2
Annual Production 75,000
pieces
Production Hrs. Annual 2,340
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $36,690 906,228
kWh
Electricity Demand $5,556 7,553
kW-mo/yr
Electricity Fees $35,042 -
Natural Gas $115,697 15,932
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $145,272 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $127,209

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.7231: Use radiant heater for spot heating $18,063 $50,400 - - $18,063
-
MMBtu
- - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,422 $1,200 $10,313
254,663
kWh
$1,109
-
kW-mo/yr
- - - - -
03 2.1233: Analyze flue gas for proper air/fuel ratio $7,740 $2,500 - - $7,740
-
MMBtu
- - - -
04 2.2437: Recover waste heat from equipment $2,600 $600 - - $2,600
-
MMBtu
- - - -
05 2.4133: Use most efficient type of electric motors $1,324 $6,150 $1,228
30,319
kWh
$96
-
kW-mo/yr
- - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $823 $2,975 $486
12,000
kWh
$17
-
kW-mo/yr
- $125 - $195 -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $812 $1,625 $355
8,789
kWh
$33
-
kW-mo/yr
- $231 - $193 -
08 2.4231: Reduce the pressure of compressed air to the minimum required $688 - $646
15,953
kWh
$42
-
kW-mo/yr
- - - - -
09 2.4221: Install compressor air intakes in coolest locations $455 $600 $427
10,552
kWh
$28
-
kW-mo/yr
- - - - -
10 2.7135: Install occupancy sensors $422 $600 $381
9,395
kWh
$41
-
kW-mo/yr
- - - - -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $235 $140 $219
5,401
kWh
$16
-
kW-mo/yr
- - - - -
12 3.4115: Recover and reuse cooling water $42,543 $36,180 - - - - - - $42,543
-
Tgal
13 4.131: Modify process to reduce material use/cost $58,145 $9,400 - - - - $57,065 $1,080 -
TOTAL RECOMMENDED $145,272 $112,370 $14,055
347,072
kWh
$1,382
-
kW-mo/yr
$28,403
-
MMBtu
$356 $57,065 $1,468 $42,543
-
Tgal
TOTAL IMPLEMENTED $127,209 $61,970 $14,055
347,072
kWh
$1,382
-
kW-mo/yr
$10,340
-
MMBtu
$356 $57,065 $1,468 $42,543
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs