ITAC Assessment: UD0710
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ITAC Assessment: UD0710
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Assessment Year 2005
Principal Product Fuel Rails
NAICS 336310: Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 320
Plant Area 130,000
ft2
Annual Production 3,900,000
pieces
Production Hrs. Annual 6,336
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $419,485 7,973,400
kWh
Electricity Demand $136,955 13,476
kW-mo/yr
Natural Gas $103,632 14,817
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $265,087 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $247,059

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
01 4.445: Install equipment to move product $215,424 $120,000 - - - $215,424
02 2.7142: Utilize higher efficiency lamps and/or ballasts $29,746 $56,952 $20,733
482,170
kWh
$9,013
-
kW-mo/yr
- -
03 2.3212: Optimize plant power factor $8,824 $9,000 - $8,824
-
kW-mo/yr
- -
04 2.4237: Substitute compressed air cooling with water or air cooling $3,908 $2,080 $2,724
63,360
kWh
$1,184
-
kW-mo/yr
- -
05 2.4224: Upgrade controls on compressors $3,385 - $3,385
78,720
kWh
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,911 $500 $1,362
31,680
kWh
$549
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,172 $2,964 $817
19,008
kWh
$355
-
kW-mo/yr
- -
08 2.8118: Check for accuracy of utility / power meters $717 - - - $717 -
TOTAL RECOMMENDED $265,087 $191,496 $29,021
674,938
kWh
$19,925
-
kW-mo/yr
$717 $215,424
TOTAL IMPLEMENTED $247,059 $179,916 $21,550
501,178
kWh
$9,368
-
kW-mo/yr
$717 $215,424
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs