| Assessment Year | 2005 |
|---|---|
| Principal Product | Fuel Rails |
| NAICS | 336310: Motor Vehicle Gasoline Engine and Engine Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $10 M to 50M |
| # of Employees | 320 |
| Plant Area |
130,000
ft2
|
| Annual Production | 3,900,000
pieces
|
| Production Hrs. Annual | 6,336
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $419,485 | 7,973,400 |
kWh
|
$0.053 |
| Electricity Demand | $136,955 | 13,476 |
kW-mo/yr
|
$10.16 |
| Natural Gas | $103,632 | 14,817 |
MMBtu
|
$6.99 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $265,087 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $247,059 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.445: Install equipment to move product | $215,424 | $120,000 | - | - | - | $215,424 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $29,746 | $56,952 |
$20,733
482,170
kWh
|
$9,013
-
kW-mo/yr
|
- | - | |
| 03 | 2.3212: Optimize plant power factor | $8,824 | $9,000 | - |
$8,824
-
kW-mo/yr
|
- | - | |
| 04 | 2.4237: Substitute compressed air cooling with water or air cooling | $3,908 | $2,080 |
$2,724
63,360
kWh
|
$1,184
-
kW-mo/yr
|
- | - | |
| 05 | 2.4224: Upgrade controls on compressors | $3,385 | - |
$3,385
78,720
kWh
|
- | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,911 | $500 |
$1,362
31,680
kWh
|
$549
-
kW-mo/yr
|
- | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,172 | $2,964 |
$817
19,008
kWh
|
$355
-
kW-mo/yr
|
- | - | |
| 08 | 2.8118: Check for accuracy of utility / power meters | $717 | - | - | - | $717 | - | |
| TOTAL RECOMMENDED | $265,087 | $191,496 |
$29,021
674,938
kWh
|
$19,925
-
kW-mo/yr
|
$717 | $215,424 | ||
| TOTAL IMPLEMENTED | $247,059 | $179,916 |
$21,550
501,178
kWh
|
$9,368
-
kW-mo/yr
|
$717 | $215,424 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs