| Assessment Year | 2019 |
|---|---|
| Principal Product | Brake Pads |
| NAICS | 336340: Motor Vehicle Brake System Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $10 M to 50M |
| # of Employees | 470 |
| Plant Area |
312,000
ft2
|
| Annual Production | 1,800,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,135,219 | 37,531,395 |
kWh
|
$0.030 | |
| Electricity Demand | $780,823 | 66,216 |
kW-mo/yr
|
$11.79 | |
| Natural Gas | $352,869 | 86,214 |
MMBtu
|
$4.09 | |
| Waste Disposal Costs | |||||
| Water Usage | $51,673 | 6,505 |
Tgal
|
$7.94 | |
| Water Disposal | $43,995 | 6,505 |
Tgal
|
$6.76 | |
| TOTAL YEARLY COSTS | $2,364,579 | ||||
| RECOMMENDED SAVINGS* | $145,240 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $36,339 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $60,944 | $189,000 |
$(-477.0)
(-15,798)
kWh
|
$(-310.0)
-
kW-mo/yr
|
$61,731
-
MMBtu
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $36,339 | $172,868 |
$24,991
827,516
kWh
|
$11,348
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4131: Size electric motors for peak operating efficiency | $23,500 | $2,000 |
$15,297
506,539
kWh
|
$8,203
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $7,403 | $80 |
$7,403
245,147
kWh
|
- | - | - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $6,556 | $7,425 |
$4,038
133,714
kWh
|
$2,518
-
kW-mo/yr
|
- | - | - | |
| 06 | 3.4116: Meter recycled water (to reduce sewer charges) | $4,372 | $3,900 | - | - | - |
$4,372
-
Tgal
|
- | |
| 07 | 4.812: Apply for investment incentives | $4,144 | $40 | - | - | - | - | $4,144 | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,166 | $1,000 |
$760
25,152
kWh
|
$406
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.3212: Optimize plant power factor | $657 | $1,500 |
$657
21,753
kWh
|
- | - | - | - | |
| 10 | 2.2437: Recover waste heat from equipment | $159 | $200 | - | - |
$159
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $145,240 | $378,013 |
$52,669
1,744,023
kWh
|
$22,165
-
kW-mo/yr
|
$61,890
-
MMBtu
|
$4,372
-
Tgal
|
$4,144 | ||
| TOTAL IMPLEMENTED | $36,339 | $172,868 |
$24,991
827,516
kWh
|
$11,348
-
kW-mo/yr
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs