| Assessment Year | 2004 |
|---|---|
| Principal Product | Glass and candle products |
| NAICS | 339999: All Other Miscellaneous Manufacturing |
| SIC | 3999: Manufacturing Industries, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 675 |
| Plant Area |
1,000,000
ft2
|
| Annual Production | 75,000,000
lb
|
| Production Hrs. Annual | 6,864
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $640,482 | 5,620,000 |
kWh
|
$0.11 |
| Electricity Demand | $588,327 | 44,124 |
kW-mo/yr
|
$13.33 |
| Natural Gas | $629,359 | 87,143 |
MMBtu
|
$7.22 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $880,911 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $175,874 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.514: Re-arrange equipment layout to reduce handling costs | $625,410 | $325,000 | - | - | - | $617,760 | $7,650 | |
| 02 | 2.7122: Disconnect ballasts | $53,161 | $3,105 |
$28,376
1,091,376
kWh
|
$24,785
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $45,575 | $35,400 | - | - |
$45,575
-
MMBtu
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $41,459 | $3,900 |
$22,130
851,136
kWh
|
$19,329
-
kW-mo/yr
|
- | - | - | |
| 05 | 4.622: Install rotating carousels to reduce set-up times | $39,175 | $120,100 |
$149
5,731
kWh
|
- | - | $39,026 | - | |
| 06 | 2.6218: Turn off equipment when not in use | $22,586 | - |
$11,519
443,040
kWh
|
$11,067
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $20,091 | - | - | - |
$20,091
-
MMBtu
|
- | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,364 | $20,952 |
$5,532
212,784
kWh
|
$4,832
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.6218: Turn off equipment when not in use | $5,451 | - |
$5,451
209,664
kWh
|
- | - | - | - | |
| 10 | 2.4235: Remove or close off unneeded compressed air lines | $4,013 | $780 |
$2,142
82,368
kWh
|
$1,871
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,678 | $10,931 |
$1,963
75,504
kWh
|
$1,715
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4226: Use / purchase optimum sized compressor | $3,677 | $5,152 |
$1,963
75,504
kWh
|
$1,714
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,344 | - |
$1,785
68,640
kWh
|
$1,559
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.2511: Insulate bare equipment | $2,927 | $986 | - | - |
$2,927
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $880,911 | $526,306 |
$81,010
3,115,747
kWh
|
$66,872
-
kW-mo/yr
|
$68,593
-
MMBtu
|
$656,786 | $7,650 | ||
| TOTAL IMPLEMENTED | $175,874 | $158,988 |
$75,120
2,889,235
kWh
|
$61,728
-
kW-mo/yr
|
- | $39,026 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs