ITAC Assessment: SD0365
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ITAC Assessment: SD0365
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Assessment Year 2005
Principal Product Brick and clay potter
NAICS 327120: Clay Building Material and Refractories Manufacturing
SIC 3251: Brick and Structural Clay Tile
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 200,000
ft2
Annual Production 137,000
ton
Production Hrs. Annual 8,736
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $894,177 8,623,031
kWh
Electricity Demand $308,784 23,416
kW-mo/yr
Natural Gas $291,505 513,901
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,898,244 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,308,000

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.2314: Replace heat treating oven with more efficient unit $578,544 $2,450,000 - - $578,544
-
MMBtu
- -
02 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $570,334 $1,600,000 $688,485
6,639,200
kWh
$126,624
-
kW-mo/yr
$(-244,775.0)
-
MMBtu
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $313,658 $79,766 $267,005
2,574,784
kWh
$46,653
-
kW-mo/yr
- - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $75,000 $74,450 $75,000
721,000
kWh
- - - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $65,420 $68,600 $65,420
630,854
kWh
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $13,645 $13,000 $11,614
112,000
kWh
$2,031
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $5,076 $1,300 $4,324
41,700
kWh
$752
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $3,012 $6,000 $2,564
24,725
kWh
$448
-
kW-mo/yr
- - -
09 3.6193: Install equipment (eg compactor) to reduce disposal costs $11,700 $18,500 - - - $11,700
-
lb
-
10 4.445: Install equipment to move product $261,855 $40,000 - - - - $261,855
TOTAL RECOMMENDED $1,898,244 $4,351,616 $1,114,412
10,744,263
kWh
$176,508
-
kW-mo/yr
$333,769
-
MMBtu
$11,700
-
lb
$261,855
TOTAL IMPLEMENTED $1,308,000 $1,883,116 $1,114,412
10,744,263
kWh
$176,508
-
kW-mo/yr
$(-244,775.0)
-
MMBtu
- $261,855
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs