ITAC Assessment: UD0707
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ITAC Assessment: UD0707
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Assessment Year 2004
Principal Product Hard Chrome Plating of Automotive Dies
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3741:
Sales Range $10
M
to 50
M
# of Employees 67
Plant Area 69,000
ft2
Annual Production 32
thousand feet
Production Hrs. Annual 8,736
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $138,529 3,637,106
kWh
Electricity Demand $158,837 8,872
kW-mo/yr
Natural Gas $154,363 22,729
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $135,443 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $48,384

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.8118: Check for accuracy of utility / power meters $63,251 $782 - - - - $63,251 -
02 2.2514: Cover open tanks $27,270 $4,326 - - $27,270
-
MMBtu
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $19,956 $31,342 $9,423
336,518
kWh
$10,141
-
kW-mo/yr
- $(-576.0) - $968
04 2.4322: Use or replace with energy efficient substitutes $11,671 $46,000 $2,698
96,360
kWh
$2,936
-
kW-mo/yr
- $2,736 - $3,301
05 2.1233: Analyze flue gas for proper air/fuel ratio $6,960 - - - $6,960
-
MMBtu
- - -
06 2.2414: Use waste heat from hot flue gases to preheat $4,078 $15,000 - - $4,078
-
MMBtu
- - -
07 2.7135: Install occupancy sensors $1,158 $245 $555
19,823
kWh
$603
-
kW-mo/yr
- - - -
08 2.1213: Direct warmest air to combustion intake $827 $1,000 - - $827
-
MMBtu
- - -
09 2.4221: Install compressor air intakes in coolest locations $272 $750 $112
5,242
kWh
$160
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $135,443 $99,445 $12,788
457,943
kWh
$13,840
-
kW-mo/yr
$39,135
-
MMBtu
$2,160 $63,251 $4,269
TOTAL IMPLEMENTED $48,384 $35,913 $9,978
356,341
kWh
$10,744
-
kW-mo/yr
$27,270
-
MMBtu
$(-576.0) - $968
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs