ITAC Assessment: MO0199
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ITAC Assessment: MO0199
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Assessment Year 1997
Principal Product Small Engines
NAICS
n/a
SIC 3519: Internal Combustion Engines, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 252,000
ft2
Annual Production 539,250
pieces
Production Hrs. Annual 8,232
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Demand $574,646 54,332
kW-mo/yr
Electricity Fees $100,349 -
Natural Gas $349,326 68,290
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $347,402 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $344,524

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Ancillary Material Cost Savings
01 3.4112: Recovery metals from rinse water(evap., ion exchange, ro, electrolysis, electrodialysis) and reuse rinse water $216,153 $80,000 - - $216,153
-
gal
-
02 3.4115: Recover and reuse cooling water $20,939 $19,000 - - $20,939
-
gal
-
03 4.432: Cross-train personnel to avoid lost time $25,800 $20,000 - - - $25,800
04 4.711: Initiate a total quality management program $18,045 $15,000 - - - $18,045
05 4.514: Re-arrange equipment layout to reduce handling costs $10,080 $10,000 - - - $10,080
06 4.611: Begin a practice of predictive / preventative maintenance $4,940 $9,500 - - - $4,940
07 2.7124: Make a practice of turning off lights when not needed $38,120 $550 $38,120
1,279,601
kWh
- - -
08 2.4133: Use most efficient type of electric motors $10,447 $28,282 $7,070
237,397
kWh
$3,377
-
kW-mo/yr
- -
09 2.4231: Reduce the pressure of compressed air to the minimum required $2,878 $80 $2,246
75,322
kWh
$632
-
kW-mo/yr
- -
TOTAL RECOMMENDED $347,402 $182,412 $47,436
1,592,320
kWh
$4,009
-
kW-mo/yr
$237,092
-
gal
$58,865
TOTAL IMPLEMENTED $344,524 $182,332 $45,190
1,516,998
kWh
$3,377
-
kW-mo/yr
$237,092
-
gal
$58,865
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs