| Assessment Year | 2004 |
|---|---|
| Principal Product | Pneumatic cylinder parts |
| NAICS | 333517: Machine Tool Manufacturing |
| SIC | 2752: Commercial Printing, Lithographic |
| Sales Range | $10 M to 50M |
| # of Employees | 193 |
| Plant Area |
128,000
ft2
|
| Annual Production | 3,600,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $232,016 | 6,275,983 |
kWh
|
$0.037 |
| Electricity Demand | $100,405 | 12,612 |
kW-mo/yr
|
$7.96 |
| Natural Gas | $2,841 | 265 |
MMBtu
|
$10.72 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $107,195 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $68,680 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.323: Optimize lot sizes to reduce inventory carrying costs | $50,000 | $50,000 | - | - | - | - | $50,000 | - | |
| 02 | 4.625: Develop standard operating procedures | $23,264 | $30,000 | - | - | $23,264 | - | - | - | |
| 03 | 3.1192: Reduce scrap production | $12,990 | - | - | - | - | - | - | $12,990 | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $6,980 | - |
$6,980
131,701
kWh
|
- | - | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,816 | $10,800 |
$2,664
72,000
kWh
|
$1,152
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $3,683 | - |
$3,683
69,496
kWh
|
- | - | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,195 | $304 |
$2,331
63,000
kWh
|
$864
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,260 | $1,722 |
$716
19,350
kWh
|
$413
-
kW-mo/yr
|
- | - | - | $131 | |
| 09 | 2.4224: Upgrade controls on compressors | $1,214 | - |
$1,214
32,800
kWh
|
- | - | - | - | - | |
| 10 | 2.2514: Cover open tanks | $710 | - |
$252
6,812
kWh
|
$458
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.8118: Check for accuracy of utility / power meters | $83 | - | - | - | - | $83 | - | - | |
| TOTAL RECOMMENDED | $107,195 | $92,826 |
$17,840
395,159
kWh
|
$2,887
-
kW-mo/yr
|
$23,264 | $83 | $50,000 | $13,121 | ||
| TOTAL IMPLEMENTED | $68,680 | $50,000 |
$5,149
109,108
kWh
|
$458
-
kW-mo/yr
|
- | $83 | $50,000 | $12,990 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs