| Assessment Year | 2004 |
|---|---|
| Principal Product | Fabricated Sheet Metal Parts, Telescoping Masts |
| NAICS | 331222: Steel Wire Drawing |
| SIC | 3343: |
| Sales Range | $10 M to 50M |
| # of Employees | 250 |
| Plant Area |
279,000
ft2
|
| Annual Production | 5,000,000
lb
|
| Production Hrs. Annual | 6,864
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $292,471 | 5,056,538 |
kWh
|
$0.058 |
| Natural Gas | $206,150 | 24,999 |
MMBtu
|
$8.25 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $221,040 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $33,089 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.1191: Change procedures / equipment / operating conditions | $111,296 | $120,000 | - |
$(-7,368.0)
-
kW-mo/yr
|
$53,924
-
MMBtu
|
- | $6,240 | $58,500 | |
| 02 | 2.5195: Change product design to reduce energy requirements | $33,150 | $13,800 | - | - |
$33,150
-
MMBtu
|
- | - | - | |
| 03 | 4.621: Use fixtures to reduce machine changeout times | $25,611 | $10,795 | - | - | - | - | $25,611 | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $25,166 | $106,664 |
$21,062
583,440
kWh
|
$4,104
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 3.7222: Minimize overflows by installing level controls | $11,155 | $11,025 | - | - | - |
$11,155
-
Tgal
|
- | - | |
| 06 | 2.4131: Size electric motors for peak operating efficiency | $5,969 | $3,010 |
$3,942
109,200
kWh
|
$2,027
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4224: Upgrade controls on compressors | $3,625 | - |
$2,361
65,395
kWh
|
$1,264
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,961 | $92 |
$2,478
68,640
kWh
|
$483
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,215 | $600 |
$791
21,915
kWh
|
$424
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $892 | $114 |
$757
20,966
kWh
|
$135
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $221,040 | $266,100 |
$31,391
869,556
kWh
|
$1,069
-
kW-mo/yr
|
$87,074
-
MMBtu
|
$11,155
-
Tgal
|
$31,851 | $58,500 | ||
| TOTAL IMPLEMENTED | $33,089 | $11,001 |
$5,596
155,001
kWh
|
$1,882
-
kW-mo/yr
|
- | - | $25,611 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs