| Assessment Year | 2004 |
|---|---|
| Principal Product | Concrete accessories |
| NAICS | 331222: Steel Wire Drawing |
| SIC | 3315: Steel Wiredrawing and Steel Nails and Spikes |
| Sales Range | $10 M to 50M |
| # of Employees | 66 |
| Plant Area |
133,485
ft2
|
| Annual Production | 3,024,000
pieces
|
| Production Hrs. Annual | 5,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $85,651 | 2,911,200 |
kWh
|
$0.029 |
| Electricity Demand | $111,729 | 8,484 |
kW-mo/yr
|
$13.17 |
| Natural Gas | $127,272 | 14,968 |
MMBtu
|
$8.50 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $779,072 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,941 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.132: Purchase new equipment to reduce material use / cost | $454,279 | $226,320 |
$(-29,161.0)
(-1,080,000)
kWh
|
- |
$53,440
-
MMBtu
|
$30,000 | $400,000 | |
| 02 | 4.445: Install equipment to move product | $256,000 | $538,944 | - | - | - | $256,000 | - | |
| 03 | 4.652: Replace existing equipment with more suitable substitutes | $35,000 | - | - | - | - | $35,000 | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $12,353 | $82,536 |
$5,670
210,000
kWh
|
$6,683
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,176 | $1,380 |
$2,835
105,000
kWh
|
$3,341
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4226: Use / purchase optimum sized compressor | $2,941 | - |
$1,350
50,000
kWh
|
$1,591
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,656 | $3,000 |
$2,656
45,000
kWh
|
- | - | - | - | |
| 08 | 2.7132: Install timers on light switches in little used areas | $2,312 | $8,302 |
$1,198
44,000
kWh
|
$1,114
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,471 | $4,116 |
$796
25,000
kWh
|
$675
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4131: Size electric motors for peak operating efficiency | $1,258 | $1,405 |
$1,258
18,225
kWh
|
- | - | - | - | |
| 11 | 2.4239: Eliminate or reduce compressed air usage | $1,104 | $700 |
$547
20,250
kWh
|
$557
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.2414: Use waste heat from hot flue gases to preheat | $850 | $328 | - | - |
$850
-
MMBtu
|
- | - | |
| 13 | 2.5123: Reduce fluid flow rates | $774 | $850 |
$774
11,220
kWh
|
- | - | - | - | |
| 14 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $706 | $243 |
$324
12,000
kWh
|
$382
-
kW-mo/yr
|
- | - | - | |
| 15 | 2.2511: Insulate bare equipment | $604 | $1,575 | - | - |
$604
-
MMBtu
|
- | - | |
| 16 | 2.4224: Upgrade controls on compressors | $588 | $500 |
$270
10,000
kWh
|
$318
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $779,072 | $870,199 |
$(-11,483.0)
(-529,305)
kWh
|
$14,661
-
kW-mo/yr
|
$54,894
-
MMBtu
|
$321,000 | $400,000 | ||
| TOTAL IMPLEMENTED | $12,941 | $83,036 |
$5,940
220,000
kWh
|
$7,001
-
kW-mo/yr
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs