| Assessment Year | 2004 |
|---|---|
| Principal Product | electroplating and metal finishing |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $1 M to 5M |
| # of Employees | 49 |
| Plant Area |
42,000
ft2
|
| Annual Production | 120,700
pieces
|
| Production Hrs. Annual | 2,040
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $49,223 | 671,880 |
kWh
|
$0.073 |
| Electricity Demand | $6,229 | 2,856 |
kW-mo/yr
|
$2.18 |
| Natural Gas | $60,950 | 6,587 |
MMBtu
|
$9.25 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $70,930 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $52,350 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $36,804 | - |
$65,814
851,407
kWh
|
$7,546
-
kW-mo/yr
|
$(-36,556.0)
-
MMBtu
|
- | - | |
| 02 | 2.8113: Purchase gas directly from a contract gas supplier | $11,330 | - | - | - | - | - | $11,330 | |
| 03 | 2.2514: Cover open tanks | $5,579 | $3,590 | - | - |
$5,245
-
MMBtu
|
$334
-
Tgal
|
- | |
| 04 | 2.5123: Reduce fluid flow rates | $2,950 | - |
$2,234
30,600
kWh
|
$716
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7261: Install timers and/or thermostats | $2,868 | $770 | - | - |
$2,868
-
MMBtu
|
- | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $2,816 | $10,786 | - | - |
$2,816
-
MMBtu
|
- | - | |
| 07 | 2.7134: Use photocell controls | $2,756 | $11,325 |
$2,081
28,506
kWh
|
$675
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,294 | $100 | - | - |
$2,294
-
MMBtu
|
- | - | |
| 09 | 2.1133: Adjust burners for efficient operation | $1,414 | $100 | - | - |
$1,414
-
MMBtu
|
- | - | |
| 10 | 2.7314: Reduce ventilation air | $804 | - | - | - | - | - | $804 | |
| 11 | 2.2612: Use cooling tower water instead of refrigeration | $782 | - |
$23
312
kWh
|
- |
$759
-
MMBtu
|
- | - | |
| 12 | 2.2612: Use cooling tower water instead of refrigeration | $244 | - |
$244
3,347
kWh
|
- | - | - | - | |
| 13 | 2.2511: Insulate bare equipment | $240 | $91 | - | - |
$240
-
MMBtu
|
- | - | |
| 14 | 2.4222: Install adequate dryers on air lines to eliminate blowdown | $49 | - |
$37
510
kWh
|
$12
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $70,930 | $26,762 |
$70,433
914,682
kWh
|
$8,949
-
kW-mo/yr
|
$(-20,920.0)
-
MMBtu
|
$334
-
Tgal
|
$12,134 | ||
| TOTAL IMPLEMENTED | $52,350 | $91 |
$68,315
885,666
kWh
|
$8,262
-
kW-mo/yr
|
$(-35,557.0)
-
MMBtu
|
- | $11,330 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs