ITAC Assessment: UD0694
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ITAC Assessment: UD0694
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Assessment Year 2004
Principal Product turbine engine components
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 250,000
ft2
Annual Production 16,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $694,731 28,460,672
kWh
Electricity Demand $704,536 67,272
kW-mo/yr
Natural Gas $80,458 12,303
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $858,303 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $356,198

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $318,395 $324,700 $267,723
5,006,400
kWh
$50,672
-
kW-mo/yr
- - -
02 2.7229: Air condition only space necessary $295,125 - $231,190
6,533,865
kWh
$63,935
-
kW-mo/yr
- - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $117,513 $80,244 $95,929
2,293,212
kWh
$21,584
-
kW-mo/yr
- - -
04 2.3511: Use plant owned transformers or lease transformers $57,990 $114,000 - - $57,990 - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $33,763 $51,348 $16,693
657,725
kWh
$17,070
-
kW-mo/yr
- - -
06 2.7314: Reduce ventilation air $18,999 - $153
6,643
kWh
$129
-
kW-mo/yr
- $18,717
-
MMBtu
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $4,530 $5,780 $3,440
92,200
kWh
$1,090
-
kW-mo/yr
- - -
08 2.5112: Use continuous equipment which retains process heating conveyors within the heated chamber $4,207 $3,323 - - - - $4,207
-
gal
09 2.4224: Upgrade controls on compressors $3,140 - $1,100
48,000
kWh
$2,040
-
kW-mo/yr
- - -
10 2.7135: Install occupancy sensors $1,427 $210 $1,018
35,284
kWh
$409
-
kW-mo/yr
- - -
11 2.7231: Use radiant heater for spot heating $883 $1,962 - - - $883
-
MMBtu
-
12 2.4221: Install compressor air intakes in coolest locations $860 $845 $300
13,200
kWh
$560
-
kW-mo/yr
- - -
13 2.4239: Eliminate or reduce compressed air usage $790 $660 $280
12,000
kWh
$510
-
kW-mo/yr
- - -
14 2.7122: Disconnect ballasts $393 $13 $155
6,720
kWh
$238
-
kW-mo/yr
- - -
15 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $288 - $67
2,925
kWh
$221
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $858,303 $583,085 $618,048
14,708,174
kWh
$158,458
-
kW-mo/yr
$57,990 $19,600
-
MMBtu
$4,207
-
gal
TOTAL IMPLEMENTED $356,198 $59,973 $252,996
7,347,362
kWh
$83,602
-
kW-mo/yr
- $19,600
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs