Assessment Year | 2004 |
---|---|
Principal Product | plating |
NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
Sales Range | $10 M to 50M |
# of Employees | 115 |
Plant Area |
89,000
ft2
|
Annual Production | 27,000
pieces
|
Production Hrs. Annual | 6,000
hrs
|
Location (State) | Ohio |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $168,843 | 5,940,600 |
kWh
|
$0.028 |
Electricity Demand | $160,658 | 12,180 |
kW-mo/yr
|
$13.19 |
Natural Gas | $439,200 | 62,051 |
MMBtu
|
$7.08 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $168,756 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $10,160 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings |
---|---|---|---|---|---|---|---|---|---|---|---|
01 | 2.2514: Cover open tanks | $110,615 | $44,621 | - | - | - |
$87,438
-
MMBtu
|
$23,177
-
Tgal
|
- | - | |
02 | 2.2414: Use waste heat from hot flue gases to preheat | $22,110 | $16,200 | - | - | - |
$22,110
-
MMBtu
|
- | - | - | |
03 | 2.3511: Use plant owned transformers or lease transformers | $13,945 | $15,000 | - | - | $14,945 | - | - | - | $(-1,000.0) | |
04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,883 | $9,060 |
$2,080
77,040
kWh
|
$2,043
-
kW-mo/yr
|
- | - | - | $760 | - | |
05 | 3.4116: Meter recycled water (to reduce sewer charges) | $4,534 | - | - | - | - | - |
$4,534
-
Tgal
|
- | - | |
06 | 2.2437: Recover waste heat from equipment | $3,251 | $200 |
$(-219.0)
(-8,100)
kWh
|
$(-219.0)
-
kW-mo/yr
|
- |
$3,689
-
MMBtu
|
- | - | - | |
07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,006 | $1,337 |
$972
36,000
kWh
|
$1,034
-
kW-mo/yr
|
- | - | - | - | - | |
08 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $1,575 | - | - |
$1,575
-
kW-mo/yr
|
- | - | - | - | - | |
09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,466 | - | - | - | - |
$1,466
-
MMBtu
|
- | - | - | |
10 | 2.2113: Repair or replace steam traps | $1,299 | $296 | - | - | - |
$1,299
-
MMBtu
|
- | - | - | |
11 | 2.7135: Install occupancy sensors | $1,013 | $420 |
$389
14,420
kWh
|
$624
-
kW-mo/yr
|
- | - | - | - | - | |
12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $899 | - |
$454
16,800
kWh
|
$445
-
kW-mo/yr
|
- | - | - | - | - | |
13 | 2.7124: Make a practice of turning off lights when not needed | $506 | - |
$140
5,175
kWh
|
$366
-
kW-mo/yr
|
- | - | - | - | - | |
14 | 2.7122: Disconnect ballasts | $444 | $13 |
$224
8,280
kWh
|
$220
-
kW-mo/yr
|
- | - | - | - | - | |
15 | 2.4221: Install compressor air intakes in coolest locations | $210 | - |
$130
4,800
kWh
|
$80
-
kW-mo/yr
|
- | - | - | - | - | |
TOTAL RECOMMENDED | $168,756 | $87,147 |
$4,170
154,415
kWh
|
$6,168
-
kW-mo/yr
|
$14,945 |
$116,002
-
MMBtu
|
$27,711
-
Tgal
|
$760 | $(-1,000.0) | ||
TOTAL IMPLEMENTED | $10,160 | $10,693 |
$3,192
118,215
kWh
|
$3,443
-
kW-mo/yr
|
- |
$2,765
-
MMBtu
|
- | $760 | - | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs