ITAC Assessment: MZ0255
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ITAC Assessment: MZ0255
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Assessment Year 2018
Principal Product Business forms
NAICS 323111: Commercial Printing (except Screen and Books)
SIC 2761: Manifold Business Forms
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 98,000
ft2
Annual Production 16,000,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $188,393 3,461,080
kWh
Electricity Demand $238,496 13,689
kW-mo/yr
Electricity Fees $5,223 -
TOTAL YEARLY COSTS $432,112
RECOMMENDED SAVINGS* $95,417 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $66,792

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
01 2.3212: Optimize plant power factor $47,570 $16,500 - $47,570
-
kW-mo/yr
- -
02 2.6218: Turn off equipment when not in use $19,908 $25,000 $9,734
178,926
kWh
$10,174
-
kW-mo/yr
- -
03 2.8121: Apply for tax-free status for energy purchases $10,288 $1,000 - - $10,288 -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,910 $1,540 $5,080
93,385
kWh
$2,230
-
kW-mo/yr
- $(-400.0)
05 2.3131: Reschedule plant operations or reduce load to avoid peaks $6,457 $3,200 - $6,457
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $2,260 $100 $1,302
23,941
kWh
$958
-
kW-mo/yr
- -
07 2.7135: Install occupancy sensors $1,086 $280 $703
12,915
kWh
$383
-
kW-mo/yr
- -
08 2.4221: Install compressor air intakes in coolest locations $938 $225 $537
9,865
kWh
$401
-
kW-mo/yr
- -
TOTAL RECOMMENDED $95,417 $47,845 $17,356
319,032
kWh
$68,173
-
kW-mo/yr
$10,288 $(-400.0)
TOTAL IMPLEMENTED $66,792 $19,545 $6,320
116,165
kWh
$50,584
-
kW-mo/yr
$10,288 $(-400.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs