| Assessment Year | 2004 |
|---|---|
| Principal Product | Flat-rolled steel |
| NAICS | 331221: Rolled Steel Shape Manufacturing |
| SIC | 3316: Cold-Rolled Steel Sheet, Strip, and Bars |
| Sales Range | $50 M to 100M |
| # of Employees | 143 |
| Plant Area |
308,000
ft2
|
| Annual Production | 128
ton
|
| Production Hrs. Annual | 4,860
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $135,720 | 11,781,600 |
kWh
|
$0.012 |
| Electricity Demand | $98,297 | 11,148 |
kW-mo/yr
|
$8.82 |
| Other Energy | $85,463 | 7,431 |
MMBtu
|
$11.50 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $65,828 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,636 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Other Energy Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.4151: Minimize water usage | $20,840 | $1,380 |
$140
4,500
kWh
|
- | - |
$20,700
-
MMBtu
|
- | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $18,415 | $18,250 |
$(-15.0)
(-470)
kWh
|
- | - |
$21,850
-
MMBtu
|
$(-3,420.0) | |
| 03 | 2.4226: Use / purchase optimum sized compressor | $6,885 | $630 |
$4,135
133,380
kWh
|
$2,750
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.3212: Optimize plant power factor | $5,450 | $8,600 | - | - | $5,450 | - | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $5,290 | $16,271 |
$3,840
123,864
kWh
|
$1,450
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7122: Disconnect ballasts | $4,541 | $68 |
$2,669
86,112
kWh
|
$1,872
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,530 | $630 |
$920
29,640
kWh
|
$610
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4222: Install adequate dryers on air lines to eliminate blowdown | $1,020 | - |
$610
19,760
kWh
|
$410
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7134: Use photocell controls | $890 | $220 |
$890
28,707
kWh
|
- | - | - | - | |
| 10 | 2.7111: Reduce illumination to minimum necessary levels | $790 | - |
$464
14,976
kWh
|
$326
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.5123: Reduce fluid flow rates | $177 | - |
$104
3,370
kWh
|
$73
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $65,828 | $46,049 |
$13,757
443,839
kWh
|
$7,491
-
kW-mo/yr
|
$5,450 |
$42,550
-
MMBtu
|
$(-3,420.0) | ||
| TOTAL IMPLEMENTED | $14,636 | $1,548 |
$9,078
292,815
kWh
|
$5,558
-
kW-mo/yr
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Other Energy Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs