| Assessment Year | 2003 |
|---|---|
| Principal Product | Radiators for medium and heavy duty trucks |
| NAICS | 336310: Motor Vehicle Gasoline Engine and Engine Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $10 M to 50M |
| # of Employees | 270 |
| Plant Area |
160,000
ft2
|
| Annual Production | 90,750
pieces
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $197,662 | 7,243,840 |
kWh
|
$0.027 |
| Electricity Demand | $133,242 | 16,152 |
kW-mo/yr
|
$8.25 |
| Electricity Fees | $68,822 | - |
|
- |
| Natural Gas | $562,630 | 85,039 |
MMBtu
|
$6.62 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $97,083 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $60,230 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1116: Improve combustion control capability | $24,031 | $500 | - | - | - |
$24,031
-
MMBtu
|
- | - | |
| 02 | 2.4226: Use / purchase optimum sized compressor | $11,750 | $1,460 |
$5,035
136,000
kWh
|
$6,715
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 3.4111: Use closed cycle process to minimize waste water production | $9,824 | $2,160 | - | - | - |
$503
-
MMBtu
|
$1,696
-
Tgal
|
$7,625
-
gal
|
|
| 04 | 2.4226: Use / purchase optimum sized compressor | $8,140 | - |
$8,140
220,000
kWh
|
- | - | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,243 | $14,256 |
$5,157
139,392
kWh
|
$2,086
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.1116: Improve combustion control capability | $6,819 | - | - | - | - |
$6,819
-
MMBtu
|
- | - | |
| 07 | 2.7131: Add area lighting switches | $6,667 | - |
$6,667
180,180
kWh
|
- | - | - | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,115 | - |
$2,930
79,200
kWh
|
$1,185
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.3212: Optimize plant power factor | $4,028 | $5,000 | - | - | $4,028 | - | - | - | |
| 10 | 2.1116: Improve combustion control capability | $3,078 | - | - | - | - |
$3,078
-
MMBtu
|
- | - | |
| 11 | 2.2514: Cover open tanks | $2,708 | $1,375 | - | - | - |
$2,708
-
MMBtu
|
- | - | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,465 | $900 |
$1,465
39,600
kWh
|
- | - | - | - | - | |
| 13 | 2.6212: Turn off equipment during breaks, reduce operating time | $1,815 | - |
$1,815
49,000
kWh
|
- | - | - | - | - | |
| 14 | 2.6212: Turn off equipment during breaks, reduce operating time | $1,717 | - |
$1,717
46,400
kWh
|
- | - | - | - | - | |
| 15 | 2.7122: Disconnect ballasts | $1,248 | - |
$889
24,024
kWh
|
$359
-
kW-mo/yr
|
- | - | - | - | |
| 16 | 2.4239: Eliminate or reduce compressed air usage | $1,235 | $90 |
$740
20,000
kWh
|
$495
-
kW-mo/yr
|
- | - | - | - | |
| 17 | 2.4239: Eliminate or reduce compressed air usage | $1,200 | $470 |
$855
23,100
kWh
|
$345
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $97,083 | $26,211 |
$35,410
956,896
kWh
|
$11,185
-
kW-mo/yr
|
$4,028 |
$37,139
-
MMBtu
|
$1,696
-
Tgal
|
$7,625
-
gal
|
||
| TOTAL IMPLEMENTED | $60,230 | $18,491 |
$21,612
583,992
kWh
|
$8,801
-
kW-mo/yr
|
- |
$29,817
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs