ITAC Assessment: UD0680
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ITAC Assessment: UD0680
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Assessment Year 2003
Principal Product Radiators for medium and heavy duty trucks
NAICS 336310: Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 270
Plant Area 160,000
ft2
Annual Production 90,750
pieces
Production Hrs. Annual 6,600
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $197,662 7,243,840
kWh
Electricity Demand $133,242 16,152
kW-mo/yr
Electricity Fees $68,822 -
Natural Gas $562,630 85,039
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $97,083 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $60,230

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings
01 2.1116: Improve combustion control capability $24,031 $500 - - - $24,031
-
MMBtu
- -
02 2.4226: Use / purchase optimum sized compressor $11,750 $1,460 $5,035
136,000
kWh
$6,715
-
kW-mo/yr
- - - -
03 3.4111: Use closed cycle process to minimize waste water production $9,824 $2,160 - - - $503
-
MMBtu
$1,696
-
Tgal
$7,625
-
gal
04 2.4226: Use / purchase optimum sized compressor $8,140 - $8,140
220,000
kWh
- - - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $7,243 $14,256 $5,157
139,392
kWh
$2,086
-
kW-mo/yr
- - - -
06 2.1116: Improve combustion control capability $6,819 - - - - $6,819
-
MMBtu
- -
07 2.7131: Add area lighting switches $6,667 - $6,667
180,180
kWh
- - - - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $4,115 - $2,930
79,200
kWh
$1,185
-
kW-mo/yr
- - - -
09 2.3212: Optimize plant power factor $4,028 $5,000 - - $4,028 - - -
10 2.1116: Improve combustion control capability $3,078 - - - - $3,078
-
MMBtu
- -
11 2.2514: Cover open tanks $2,708 $1,375 - - - $2,708
-
MMBtu
- -
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,465 $900 $1,465
39,600
kWh
- - - - -
13 2.6212: Turn off equipment during breaks, reduce operating time $1,815 - $1,815
49,000
kWh
- - - - -
14 2.6212: Turn off equipment during breaks, reduce operating time $1,717 - $1,717
46,400
kWh
- - - - -
15 2.7122: Disconnect ballasts $1,248 - $889
24,024
kWh
$359
-
kW-mo/yr
- - - -
16 2.4239: Eliminate or reduce compressed air usage $1,235 $90 $740
20,000
kWh
$495
-
kW-mo/yr
- - - -
17 2.4239: Eliminate or reduce compressed air usage $1,200 $470 $855
23,100
kWh
$345
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $97,083 $26,211 $35,410
956,896
kWh
$11,185
-
kW-mo/yr
$4,028 $37,139
-
MMBtu
$1,696
-
Tgal
$7,625
-
gal
TOTAL IMPLEMENTED $60,230 $18,491 $21,612
583,992
kWh
$8,801
-
kW-mo/yr
- $29,817
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs