ITAC Assessment: UD0676
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ITAC Assessment: UD0676
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Assessment Year 2003
Principal Product Motor rebuild
NAICS 333924: Industrial Truck, Tractor, Trailer, and Stacker Machinery Manufacturing
SIC 3728: Aircraft Parts and Auxiliary Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 131,400
ft2
Annual Production 76,500
pieces
Production Hrs. Annual 6,120
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $292,649 9,910,323
kWh
Electricity Demand $223,477 20,952
kW-mo/yr
Natural Gas $181,875 24,115
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $69,607 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,608

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings
01 2.3212: Optimize plant power factor $19,216 $6,000 - $19,216
-
kW-mo/yr
- -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $14,997 $5,000 - $14,997
-
kW-mo/yr
- -
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $11,900 - - $16,600
-
kW-mo/yr
- $(-4,700.0)
04 2.4226: Use / purchase optimum sized compressor $10,015 $25,000 $2,015
111,790
kWh
$8,000
-
kW-mo/yr
- -
05 2.6218: Turn off equipment when not in use $8,147 $2,000 $3,199
177,725
kWh
$4,948
-
kW-mo/yr
- -
06 2.7122: Disconnect ballasts $2,363 $225 $1,076
51,224
kWh
$1,287
-
kW-mo/yr
- -
07 3.4116: Meter recycled water (to reduce sewer charges) $1,739 $500 - - $1,739
-
Tgal
-
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,230 $200 $615
34,270
kWh
$615
-
kW-mo/yr
- -
TOTAL RECOMMENDED $69,607 $38,925 $6,905
375,009
kWh
$65,663
-
kW-mo/yr
$1,739
-
Tgal
$(-4,700.0)
TOTAL IMPLEMENTED $38,608 $33,200 $5,829
323,785
kWh
$32,779
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs