ITAC Assessment: UD0672
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ITAC Assessment: UD0672
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Assessment Year 2003
Principal Product DC electric motors and injection molded parts
NAICS 335312: Motor and Generator Manufacturing
SIC 3621: Motors and Generators
Sales Range $10
M
to 50
M
# of Employees 97
Plant Area 45,000
ft2
Annual Production 42,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $88,496 2,137,200
kWh
Electricity Demand $39,503 5,628
kW-mo/yr
Natural Gas $33,305 4,467
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $23,461 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,505

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle $7,766 - - - $7,766
-
MMBtu
- -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,363 $14,700 $3,788
88,100
kWh
$2,575
-
kW-mo/yr
- - -
03 2.4224: Upgrade controls on compressors $2,100 $136 - - - - $2,100
04 2.4226: Use / purchase optimum sized compressor $1,720 - $1,290
30,000
kWh
$430
-
kW-mo/yr
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,550 $143 $1,160
27,000
kWh
$390
-
kW-mo/yr
- - -
06 2.7122: Disconnect ballasts $963 $323 $722
16,800
kWh
$241
-
kW-mo/yr
- - -
07 3.4116: Meter recycled water (to reduce sewer charges) $867 - - - - $867 -
08 2.6212: Turn off equipment during breaks, reduce operating time $815 $218 $815
19,000
kWh
- - - -
09 2.4224: Upgrade controls on compressors $495 - $495
11,500
kWh
- - - -
10 2.7135: Install occupancy sensors $371 $220 $371
8,600
kWh
- - - -
11 2.7131: Add area lighting switches $264 $640 $144
3,360
kWh
$120
-
kW-mo/yr
- - -
12 2.2511: Insulate bare equipment $140 - $97
2,250
kWh
$43
-
kW-mo/yr
- - -
13 2.4111: Utilize energy-efficient belts and other improved mechanisms $47 $3 $38
876
kWh
$9
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $23,461 $16,383 $8,920
207,486
kWh
$3,808
-
kW-mo/yr
$7,766
-
MMBtu
$867 $2,100
TOTAL IMPLEMENTED $13,505 $1,463 $2,879
67,036
kWh
$760
-
kW-mo/yr
$7,766
-
MMBtu
- $2,100
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs