| Assessment Year | 2017 |
|---|---|
| Principal Product | foam insulation |
| NAICS | 326140: Polystyrene Foam Product Manufacturing |
| SIC | 3086: Plastics Foam Products |
| Sales Range | $10 M to 50M |
| # of Employees | 65 |
| Plant Area |
190,000
ft2
|
| Annual Production | 500,000
lb
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Nebraska |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $104,235 | 1,577,252 |
kWh
|
$0.066 | |
| Electricity Demand | $31,909 | 6,453 |
kW-mo/yr
|
$4.94 | |
| Electricity Fees | $5,215 | - |
|
- | |
| Natural Gas | $114,300 | 29,961 |
MMBtu
|
$3.81 | |
| LPG | $6,790 | 608 |
MMBtu
|
$11.17 | |
| Waste Disposal Costs | |||||
| Solid Waste (non-haz) | $13,420 | 152,342 |
lb
|
$0.088 | |
| TOTAL YEARLY COSTS | $275,869 | ||||
| RECOMMENDED SAVINGS* | $110,530 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $75,650 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Primary Raw Material Savings | By-product Production Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4321: Upgrade obsolete equipment | $28,978 | $82,175 | - | - | - |
$6,688
-
lb
|
$11,200 | $11,090 | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $400 | - |
$400
4,500
kWh
|
- | - | - | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $850 | $1,000 |
$850
9,460
kWh
|
- | - | - | - | - | - | |
| 04 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $3,808 | - | - |
$3,808
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4133: Use most efficient type of electric motors | $1,694 | $17,700 |
$1,694
19,250
kWh
|
- | - | - | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $19,200 | $78,000 |
$19,200
210,000
kWh
|
- | - | - | - | - | - | |
| 07 | 2.7243: Improve air circulation with destratification fans / other methods | $55,600 | $45,000 | - | - |
$700
-
MMBtu
|
- | - | - | $54,900 | |
| TOTAL RECOMMENDED | $110,530 | $223,875 |
$22,144
243,210
kWh
|
$3,808
-
kW-mo/yr
|
$700
-
MMBtu
|
$6,688
-
lb
|
$11,200 | $11,090 | $54,900 | ||
| TOTAL IMPLEMENTED | $75,650 | $124,000 |
$20,050
219,460
kWh
|
- |
$700
-
MMBtu
|
- | - | - | $54,900 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Primary Raw Material Savings | By-product Production Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs