ITAC Assessment: NC0549
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ITAC Assessment: NC0549
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Assessment Year 2015
Principal Product Bread
NAICS 311812: Commercial Bakeries
SIC 2051: Bread and Other Bakery Products, Except Cookies and Crackers
Sales Range $50
M
to 100
M
# of Employees 210
Plant Area 200,000
ft2
Annual Production 133,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $415,560 10,061,600
kWh
Electricity Demand $199,635 17,472
kW-mo/yr
Natural Gas $433,222 84,479
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $163,560 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.8114: Change rate schedules or other changes in utility service $26,361 $500 $26,361
-
kWh
- - - -
02 2.2437: Recover waste heat from equipment $36,410 $60,000 - - $36,410
-
MMBtu
- -
03 2.1224: Replace boiler $4,483 $22,000 - - $4,483
-
MMBtu
- -
04 2.2135: Repair and eliminate steam leaks $1,795 $1,000 - - $1,795
-
MMBtu
- -
05 2.2113: Repair or replace steam traps $7,862 $5,500 - - $8,670
-
MMBtu
$(-208.0) $(-600.0)
06 2.2437: Recover waste heat from equipment $26,265 $65,000 - - $26,265
-
MMBtu
- -
07 2.7232: Replace existing hvac unit with high efficiency model $15,935 $40,000 $10,258
248,370
kWh
$5,677
-
kW-mo/yr
- - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $19,847 $4,550 $14,388
348,385
kWh
$5,459
-
kW-mo/yr
- - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,922 $200 $6,585
159,453
kWh
$2,497
-
kW-mo/yr
- $(-100.0) $(-60.0)
10 2.4239: Eliminate or reduce compressed air usage $2,410 $1,500 $1,386
33,570
kWh
$1,024
-
kW-mo/yr
- - -
11 2.4239: Eliminate or reduce compressed air usage $1,718 $3,000 $642
15,543
kWh
$1,076
-
kW-mo/yr
- - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $2,188 $3,275 $1,596
38,640
kWh
$631
-
kW-mo/yr
- - $(-39.0)
13 2.7142: Utilize higher efficiency lamps and/or ballasts $3,805 $8,112 $2,807
67,973
kWh
$1,110
-
kW-mo/yr
- - $(-112.0)
14 2.7142: Utilize higher efficiency lamps and/or ballasts $488 $2,800 $488
11,826
kWh
- - - -
15 2.7111: Reduce illumination to minimum necessary levels $1,730 $406 $985
23,839
kWh
$389
-
kW-mo/yr
- - $356
16 2.7135: Install occupancy sensors $401 $347 $401
9,702
kWh
- - - -
17 2.3132: Recharge batteries on during off-peak demand periods $564 $200 $311
-
kWh
$253
-
kW-mo/yr
- - -
18 2.4151: Develop a repair/replace policy $1,939 $4,256 $1,248
30,221
kWh
$691
-
kW-mo/yr
- - -
19 2.7224: Reduce space conditioning during non-working hours $437 $510 $437
10,590
kWh
- - - -
TOTAL RECOMMENDED $163,560 $223,156 $67,893
998,112
kWh
$18,807
-
kW-mo/yr
$77,623
-
MMBtu
$(-308.0) $(-455.0)
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs