ITAC Assessment: UD0671
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ITAC Assessment: UD0671
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Assessment Year 2003
Principal Product Coated Steel
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 100
Plant Area 231,418
ft2
Annual Production 174,722
ton
Production Hrs. Annual 6,000
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $179,360 12,811,200
kWh
Electricity Demand $280,538 27,420
kW-mo/yr
Natural Gas $1,667,875 363,722
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $187,801 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,350

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.2437: Recover waste heat from equipment $137,400 $100,000 - - $137,400
-
MMBtu
-
02 2.4322: Use or replace with energy efficient substitutes $17,075 $70 $6,525
408,000
kWh
$10,550
-
kW-mo/yr
- -
03 2.7131: Add area lighting switches $12,090 $15,000 $4,549
291,600
kWh
$7,541
-
kW-mo/yr
- -
04 3.4116: Meter recycled water (to reduce sewer charges) $11,713 - - - - $11,713
-
Tgal
05 2.4226: Use / purchase optimum sized compressor $5,275 - $2,015
126,000
kWh
$3,260
-
kW-mo/yr
- -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,103 $442 $1,317
84,414
kWh
$1,786
-
kW-mo/yr
- -
07 2.7135: Install occupancy sensors $896 $270 $337
21,600
kWh
$559
-
kW-mo/yr
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $249 $702 $94
6,000
kWh
$155
-
kW-mo/yr
- -
TOTAL RECOMMENDED $187,801 $116,484 $14,837
937,614
kWh
$23,851
-
kW-mo/yr
$137,400
-
MMBtu
$11,713
-
Tgal
TOTAL IMPLEMENTED $22,350 $70 $8,540
534,000
kWh
$13,810
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs