ITAC Assessment: UD0670
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ITAC Assessment: UD0670
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Assessment Year 2003
Principal Product Plastic Wheel Covers and Bezels
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 153
Plant Area 79,106
ft2
Annual Production 5,400,000
pieces
Production Hrs. Annual 7,056
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $185,821 6,987,875
kWh
Electricity Demand $162,594 13,716
kW-mo/yr
Natural Gas $192,875 25,091
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $32,672 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,435

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $9,320 $4,000 - - $9,320
-
MMBtu
02 2.4239: Eliminate or reduce compressed air usage $7,300 $5,520 $6,055
232,850
kWh
$1,245
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $6,440 $20,540 $3,485
134,065
kWh
$2,955
-
kW-mo/yr
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $2,218 - $1,285
49,390
kWh
$933
-
kW-mo/yr
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,644 $3,620 $1,284
49,373
kWh
$360
-
kW-mo/yr
-
06 2.7122: Disconnect ballasts $1,597 $144 $925
35,562
kWh
$672
-
kW-mo/yr
-
07 2.7122: Disconnect ballasts $1,367 $70 $792
30,458
kWh
$575
-
kW-mo/yr
-
08 2.7261: Install timers and/or thermostats $1,243 $2,500 - - $1,243
-
MMBtu
09 2.7142: Utilize higher efficiency lamps and/or ballasts $813 $1,458 $471
18,110
kWh
$342
-
kW-mo/yr
-
10 2.2511: Insulate bare equipment $730 $160 $367
14,112
kWh
$363
-
kW-mo/yr
-
TOTAL RECOMMENDED $32,672 $38,012 $14,664
563,920
kWh
$7,445
-
kW-mo/yr
$10,563
-
MMBtu
TOTAL IMPLEMENTED $12,435 $22,212 $6,958
267,585
kWh
$5,477
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs