| Assessment Year | 2003 |
|---|---|
| Principal Product | plastic pellets |
| NAICS | 326121: Unlaminated Plastics Profile Shape Manufacturing |
| SIC | 3079: |
| Sales Range | $100 M to 500M |
| # of Employees | 200 |
| Plant Area |
117,031
ft2
|
| Annual Production | 154,000,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $790,617 | 29,937,370 |
kWh
|
$0.026 |
| Electricity Demand | $744,110 | 59,004 |
kW-mo/yr
|
$12.61 |
| Natural Gas | $133,027 | 22,293 |
MMBtu
|
$5.97 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $259,004 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $18,507 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Primary Raw Material Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $122,772 | $91,650 |
$(-3,742.0)
(-143,920)
kWh
|
- | - | - | $(-23,220.0) | $149,734 | - | |
| 02 | 3.4116: Meter recycled water (to reduce sewer charges) | $40,428 | $15,550 | - | - | - | - | - | - |
$40,428
-
Tgal
|
|
| 03 | 2.7313: Recycle air for heating, ventilation and air conditioning | $21,194 | $5,400 | - | - |
$21,194
-
MMBtu
|
- | - | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $15,992 | - |
$9,326
358,680
kWh
|
$6,666
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.7314: Reduce ventilation air | $11,545 | - | - | - |
$11,545
-
MMBtu
|
- | - | - | - | |
| 06 | 2.7313: Recycle air for heating, ventilation and air conditioning | $10,502 | - | - | - |
$10,502
-
MMBtu
|
- | - | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $7,865 | $13,600 |
$4,586
176,400
kWh
|
$3,279
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.2437: Recover waste heat from equipment | $5,380 | $1,800 | - | - |
$5,380
-
MMBtu
|
- | - | - | - | |
| 09 | 3.4151: Minimize water usage | $5,328 | $10,000 | - | - | - |
$5,328
-
Tgal
|
- | - | - | |
| 10 | 2.4133: Use most efficient type of electric motors | $5,244 | $9,025 |
$3,058
117,600
kWh
|
$2,186
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 4.214: Purchase appropriately sized material | $3,800 | - | - | - | - | - | - | $3,800 | - | |
| 12 | 2.2136: Install / repair insulation on steam lines | $2,847 | $1,754 |
$1,660
63,840
kWh
|
$1,187
-
kW-mo/yr
|
- | - | - | - | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,888 | $6,450 |
$1,101
42,369
kWh
|
$787
-
kW-mo/yr
|
- | - | - | - | - | |
| 14 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,679 | $142 |
$727
27,965
kWh
|
$952
-
kW-mo/yr
|
- | - | - | - | - | |
| 15 | 2.7135: Install occupancy sensors | $1,622 | $177 |
$929
35,742
kWh
|
$693
-
kW-mo/yr
|
- | - | - | - | - | |
| 16 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $568 | $1,026 |
$332
12,768
kWh
|
$236
-
kW-mo/yr
|
- | - | - | - | - | |
| 17 | 2.4224: Upgrade controls on compressors | $350 | $1,168 |
$350
13,400
kWh
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $259,004 | $157,742 |
$18,327
704,844
kWh
|
$15,986
-
kW-mo/yr
|
$48,621
-
MMBtu
|
$5,328
-
Tgal
|
$(-23,220.0) | $153,534 |
$40,428
-
Tgal
|
||
| TOTAL IMPLEMENTED | $18,507 | $26,643 |
$5,218
200,702
kWh
|
$4,161
-
kW-mo/yr
|
- |
$5,328
-
Tgal
|
- | $3,800 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Primary Raw Material Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs