ITAC Assessment: UD0669
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ITAC Assessment: UD0669
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Assessment Year 2003
Principal Product plastic pellets
NAICS 326121: Unlaminated Plastics Profile Shape Manufacturing
SIC 3079:
Sales Range $100
M
to 500
M
# of Employees 200
Plant Area 117,031
ft2
Annual Production 154,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $790,617 29,937,370
kWh
Electricity Demand $744,110 59,004
kW-mo/yr
Natural Gas $133,027 22,293
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $259,004 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,507

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Primary Raw Material Savings Water Consumption Savings
01 3.5212: Regrind, reuse, or sell scrap plastic parts $122,772 $91,650 $(-3,742.0)
(-143,920)
kWh
- - - $(-23,220.0) $149,734 -
02 3.4116: Meter recycled water (to reduce sewer charges) $40,428 $15,550 - - - - - - $40,428
-
Tgal
03 2.7313: Recycle air for heating, ventilation and air conditioning $21,194 $5,400 - - $21,194
-
MMBtu
- - - -
04 2.2437: Recover waste heat from equipment $15,992 - $9,326
358,680
kWh
$6,666
-
kW-mo/yr
- - - - -
05 2.7314: Reduce ventilation air $11,545 - - - $11,545
-
MMBtu
- - - -
06 2.7313: Recycle air for heating, ventilation and air conditioning $10,502 - - - $10,502
-
MMBtu
- - - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,865 $13,600 $4,586
176,400
kWh
$3,279
-
kW-mo/yr
- - - - -
08 2.2437: Recover waste heat from equipment $5,380 $1,800 - - $5,380
-
MMBtu
- - - -
09 3.4151: Minimize water usage $5,328 $10,000 - - - $5,328
-
Tgal
- - -
10 2.4133: Use most efficient type of electric motors $5,244 $9,025 $3,058
117,600
kWh
$2,186
-
kW-mo/yr
- - - - -
11 4.214: Purchase appropriately sized material $3,800 - - - - - - $3,800 -
12 2.2136: Install / repair insulation on steam lines $2,847 $1,754 $1,660
63,840
kWh
$1,187
-
kW-mo/yr
- - - - -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $1,888 $6,450 $1,101
42,369
kWh
$787
-
kW-mo/yr
- - - - -
14 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,679 $142 $727
27,965
kWh
$952
-
kW-mo/yr
- - - - -
15 2.7135: Install occupancy sensors $1,622 $177 $929
35,742
kWh
$693
-
kW-mo/yr
- - - - -
16 2.7142: Utilize higher efficiency lamps and/or ballasts $568 $1,026 $332
12,768
kWh
$236
-
kW-mo/yr
- - - - -
17 2.4224: Upgrade controls on compressors $350 $1,168 $350
13,400
kWh
- - - - - -
TOTAL RECOMMENDED $259,004 $157,742 $18,327
704,844
kWh
$15,986
-
kW-mo/yr
$48,621
-
MMBtu
$5,328
-
Tgal
$(-23,220.0) $153,534 $40,428
-
Tgal
TOTAL IMPLEMENTED $18,507 $26,643 $5,218
200,702
kWh
$4,161
-
kW-mo/yr
- $5,328
-
Tgal
- $3,800 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Primary Raw Material Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs