ITAC Assessment: GT0655
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ITAC Assessment: GT0655
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Assessment Year 1998
Principal Product Steel Doors and Frames
NAICS
n/a
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $10
M
to 50
M
# of Employees 196
Plant Area 171,000
ft2
Annual Production 470,000
thousand feet
Production Hrs. Annual 3,600
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $231,728 4,011,430
kWh
Electricity Demand $43,859 10,468
kW-mo/yr
Electricity Fees $24,144 -
Natural Gas $40,350 6,809
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $43,815 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,743

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings
01 2.3212: Optimize plant power factor $5,800 $5,000 - $5,800
-
kW-mo/yr
- - - - -
02 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $10,690 $1,250 $5,131
99,062
kWh
$4,954
-
kW-mo/yr
$605 - - - -
03 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $1,582 $3,116 $1,191
22,860
kWh
$301
-
kW-mo/yr
$90 - - - -
04 2.2437: Recover waste heat from equipment $3,677 $4,550 $(-53.0)
(-1,172)
kWh
- - $3,730
-
MMBtu
- - -
05 3.4151: Minimize water usage $6,576 - - - - - $6,576
-
Tgal
- -
06 3.2121: Convert to electrostatic powder coating $7,580 $4,800 - - - - - $7,580
-
gal
-
07 3.2121: Convert to electrostatic powder coating $4,410 $5,400 - - - - - $4,410
-
gal
-
08 4.431: Train operators for maximum operating efficiency $3,500 - - - - - - - $3,500
TOTAL RECOMMENDED $43,815 $24,116 $6,269
120,750
kWh
$11,055
-
kW-mo/yr
$695 $3,730
-
MMBtu
$6,576
-
Tgal
$11,990
-
gal
$3,500
TOTAL IMPLEMENTED $26,743 $10,800 $5,078
97,890
kWh
$10,754
-
kW-mo/yr
$605 $3,730
-
MMBtu
$6,576
-
Tgal
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs