| Assessment Year | 2003 |
|---|---|
| Principal Product | Aluminum Castings |
| NAICS | 331524: Aluminum Foundries (except Die-Casting) |
| SIC | 3365: Aluminum Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 204 |
| Plant Area |
67,000
ft2
|
| Annual Production | 3,000,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $209,823 | 8,134,333 |
kWh
|
$0.026 |
| Electricity Demand | $186,069 | 15,060 |
kW-mo/yr
|
$12.36 |
| Natural Gas | $257,124 | 354,584 |
MMBtu
|
$0.73 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $488,641 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $8,932 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.453: Reschedule breaks to allow for continuous production | $380,000 | $38,587 | - | - | - | $380,000 | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $74,995 | $40,000 | - | - |
$74,995
-
MMBtu
|
- | |
| 03 | 2.2511: Insulate bare equipment | $14,021 | $1,545 |
$5,980
227,378
kWh
|
$4,794
-
kW-mo/yr
|
$3,247
-
MMBtu
|
- | |
| 04 | 2.2514: Cover open tanks | $7,200 | $12,000 | - | - |
$7,200
-
MMBtu
|
- | |
| 05 | 2.4226: Use / purchase optimum sized compressor | $4,325 | - |
$4,325
164,400
kWh
|
- | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,561 | $8,112 |
$1,947
74,880
kWh
|
$1,614
-
kW-mo/yr
|
- | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,363 | $6,762 |
$1,292
49,680
kWh
|
$1,071
-
kW-mo/yr
|
- | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,130 | $1,000 |
$665
25,200
kWh
|
$465
-
kW-mo/yr
|
- | - | |
| 09 | 2.7122: Disconnect ballasts | $790 | $45 |
$432
16,632
kWh
|
$358
-
kW-mo/yr
|
- | - | |
| 10 | 2.2514: Cover open tanks | $256 | $400 | - | - |
$256
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $488,641 | $108,451 |
$14,641
558,170
kWh
|
$8,302
-
kW-mo/yr
|
$85,698
-
MMBtu
|
$380,000 | ||
| TOTAL IMPLEMENTED | $8,932 | $8,557 |
$6,704
255,912
kWh
|
$1,972
-
kW-mo/yr
|
$256
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs