| Assessment Year | 2003 |
|---|---|
| Principal Product | Power transmission parts and steel die forgings |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 250 |
| Plant Area |
195,000
ft2
|
| Annual Production | 15,000
ton
|
| Production Hrs. Annual | 2,000
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $380,868 | 12,086,400 |
kWh
|
$0.032 |
| Electricity Demand | $373,251 | 48,060 |
kW-mo/yr
|
$7.77 |
| Electricity Fees | $7,617 | - |
|
- |
| Natural Gas | $1,204,244 | 236,191 |
MMBtu
|
$5.10 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $284,899 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $64,670 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $82,700 | $234,000 | - | - |
$82,700
-
MMBtu
|
- | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $64,670 | - |
$32,130
1,004,000
kWh
|
$32,540
-
kW-mo/yr
|
- | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $36,762 | $87,200 |
$16,027
500,833
kWh
|
$20,735
-
kW-mo/yr
|
- | - | |
| 04 | 2.2443: Re-use or recycle hot or cold process exhaust air | $36,720 | $4,800 | - | - |
$36,720
-
MMBtu
|
- | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $33,589 | $102,000 |
$12,326
385,200
kWh
|
$21,263
-
kW-mo/yr
|
- | - | |
| 06 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $24,572 | - | - |
$40,572
-
kW-mo/yr
|
- | $(-16,000.0) | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,728 | $4,941 |
$1,155
36,110
kWh
|
$1,573
-
kW-mo/yr
|
- | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,356 | $975 |
$710
22,200
kWh
|
$646
-
kW-mo/yr
|
- | - | |
| 09 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $1,042 | $368 |
$512
16,000
kWh
|
$530
-
kW-mo/yr
|
- | - | |
| 10 | 2.2514: Cover open tanks | $760 | $1,870 | - | - |
$760
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $284,899 | $436,154 |
$62,860
1,964,343
kWh
|
$117,859
-
kW-mo/yr
|
$120,180
-
MMBtu
|
$(-16,000.0) | ||
| TOTAL IMPLEMENTED | $64,670 | - |
$32,130
1,004,000
kWh
|
$32,540
-
kW-mo/yr
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs