ITAC Assessment: UD0661
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ITAC Assessment: UD0661
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Assessment Year 2003
Principal Product Injection molded plastic parts
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 105
Plant Area 60,000
ft2
Annual Production 13,536,904
lb
Production Hrs. Annual 6,240
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $269,807 9,907,200
kWh
Electricity Demand $280,820 21,180
kW-mo/yr
Natural Gas $13,774 2,299
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $99,421 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Administrative Changes Savings
01 2.8114: Change rate schedules or other changes in utility service $37,700 $25,000 - - $38,700 - $(-1,000.0)
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $37,395 $144,000 $14,602
561,600
kWh
$22,793
-
kW-mo/yr
- - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,827 $18,100 $2,855
109,824
kWh
$2,972
-
kW-mo/yr
- - -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,298 - - $4,778
-
kW-mo/yr
- $520 -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $2,118 $4,730 $1,038
39,936
kWh
$1,080
-
kW-mo/yr
- - -
06 2.7124: Make a practice of turning off lights when not needed $2,028 - $492
18,928
kWh
$1,536
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,953 $4,602 $957
36,816
kWh
$996
-
kW-mo/yr
- - -
08 2.3132: Recharge batteries on during off-peak demand periods $1,620 - - $1,620
-
kW-mo/yr
- - -
09 2.4224: Upgrade controls on compressors $1,624 - $780
30,000
kWh
$844
-
kW-mo/yr
- - -
10 2.4231: Reduce the pressure of compressed air to the minimum required $1,325 - $650
24,960
kWh
$675
-
kW-mo/yr
- - -
11 2.7111: Reduce illumination to minimum necessary levels $1,059 $1,513 $519
19,968
kWh
$540
-
kW-mo/yr
- - -
12 2.7122: Disconnect ballasts $811 $45 $397
15,288
kWh
$414
-
kW-mo/yr
- - -
13 2.4221: Install compressor air intakes in coolest locations $663 $375 $325
12,480
kWh
$338
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $99,421 $198,365 $22,615
869,800
kWh
$38,586
-
kW-mo/yr
$38,700 $520 $(-1,000.0)
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs