| Assessment Year | 2003 |
|---|---|
| Principal Product | Fine blank components |
| NAICS | 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive) |
| SIC | 3469: Metal Stampings, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 125 |
| Plant Area |
100,000
ft2
|
| Annual Production | 12,500,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $137,972 | 6,157,200 |
kWh
|
$0.022 |
| Electricity Demand | $302,648 | 21,600 |
kW-mo/yr
|
$14.01 |
| Electricity Fees | $4,451 | - |
|
- |
| Natural Gas | $101,376 | 11,268 |
MMBtu
|
$9.00 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $395,253 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $50,809 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.625: Develop standard operating procedures | $280,000 | $58,320 | n/a | - | - | - | - | - | - | - | $280,000 |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $31,779 | - |
$13,622
619,200
kWh
|
$18,157
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 3.5111: Filter and reuse hydraulic oil | $19,375 | $4,323 | - | - | - |
$24,023
-
gal
|
$(-4,648.0) | - | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $15,291 | $7,000 | - | - |
$15,291
-
MMBtu
|
- | - | - | - | - | |
| 05 | 2.7314: Reduce ventilation air | $8,388 | $15,000 | - | - |
$8,388
-
MMBtu
|
- | - | - | - | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $7,666 | $1,124 |
$3,379
153,600
kWh
|
$4,287
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $5,568 | $6,545 |
$7,286
331,200
kWh
|
$7,733
-
kW-mo/yr
|
$(-13,851.0)
-
MMBtu
|
- | $4,400 | - | - | - | |
| 08 | 3.8132: Use less toxic and volatile solvent substitutes | $5,026 | $8,400 | - | - | - |
$11,026
-
gal
|
- | $(-6,000.0) | - | - | |
| 09 | 2.7141: Lower light fixtures in high ceiling areas | $3,983 | $14,150 |
$1,932
87,840
kWh
|
$2,051
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 10 | 2.3132: Recharge batteries on during off-peak demand periods | $3,648 | - | - |
$3,648
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,905 | $7,338 |
$1,409
64,080
kWh
|
$1,496
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 12 | 2.4239: Eliminate or reduce compressed air usage | $2,763 | $3,318 |
$1,115
50,700
kWh
|
$1,648
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 13 | 2.4222: Install adequate dryers on air lines to eliminate blowdown | $2,019 | $4,158 |
$19
867
kWh
|
- | - | - | - | - | $2,000 | - | |
| 14 | 2.3134: Shift from daytime to nighttime operation | $1,707 | - | - |
$3,867
-
kW-mo/yr
|
- | - | $(-2,160.0) | - | - | - | |
| 15 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,443 | $1,000 |
$686
31,200
kWh
|
$757
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 16 | 2.2223: Enhance sensitivity of temperature control and cutoff | $1,260 | - | - | - |
$1,260
-
MMBtu
|
- | - | - | - | - | |
| 17 | 2.7135: Install occupancy sensors | $1,080 | $4,200 |
$878
39,888
kWh
|
$202
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 18 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $946 | $2,442 |
$459
20,880
kWh
|
$487
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 19 | 2.7135: Install occupancy sensors | $256 | $167 |
$110
5,011
kWh
|
$146
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 20 | 2.6212: Turn off equipment during breaks, reduce operating time | $150 | - |
$150
6,840
kWh
|
- | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $395,253 | $137,485 |
$31,045
1,411,306
kWh
|
$44,479
-
kW-mo/yr
|
$11,088
-
MMBtu
|
$35,049
-
gal
|
$(-2,408.0) | $(-6,000.0) | $2,000 | $280,000 | ||
| TOTAL IMPLEMENTED | $50,809 | $27,718 |
$15,573
707,940
kWh
|
$20,562
-
kW-mo/yr
|
$9,648
-
MMBtu
|
$11,026
-
gal
|
- | $(-6,000.0) | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs