ITAC Assessment: UD0659
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ITAC Assessment: UD0659
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Assessment Year 2002
Principal Product Injection molded parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 60,000
ft2
Annual Production 1,800,000
lb
Production Hrs. Annual 5,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $187,824 4,774,200
kWh
Electricity Demand $96,758 10,464
kW-mo/yr
Natural Gas $179,432 20,474
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $161,233 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $113,222

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 4.625: Develop standard operating procedures $103,190 $31,120 - - - - $103,190
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $17,109 $68,300 $11,897
283,267
kWh
$5,212
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $10,958 $28,264 $7,558
179,955
kWh
$3,400
-
kW-mo/yr
- - -
04 2.2437: Recover waste heat from equipment $5,878 $3,000 - - - $5,878
-
MMBtu
-
05 2.3212: Optimize plant power factor $5,400 $6,750 - - $5,400 - -
06 2.4235: Remove or close off unneeded compressed air lines $5,040 $1,300 $5,040
120,000
kWh
- - - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,633 - $1,584
37,720
kWh
$1,049
-
kW-mo/yr
- - -
08 2.4221: Install compressor air intakes in coolest locations $2,464 $1,000 $1,481
35,272
kWh
$983
-
kW-mo/yr
- - -
09 2.7231: Use radiant heater for spot heating $2,424 $6,000 $847
20,160
kWh
$552
-
kW-mo/yr
- $1,025
-
MMBtu
-
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,776 $120 $1,235
29,400
kWh
$541
-
kW-mo/yr
- - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $1,450 $1,985 $1,008
24,000
kWh
$442
-
kW-mo/yr
- - -
12 2.2511: Insulate bare equipment $1,196 $519 $832
19,800
kWh
$364
-
kW-mo/yr
- - -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $906 $1,785 $630
15,000
kWh
$276
-
kW-mo/yr
- - -
14 2.4111: Utilize energy-efficient belts and other improved mechanisms $417 $168 $273
6,500
kWh
$144
-
kW-mo/yr
- - -
15 2.7122: Disconnect ballasts $392 $35 $271
6,540
kWh
$121
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $161,233 $150,346 $32,656
777,614
kWh
$13,084
-
kW-mo/yr
$5,400 $6,903
-
MMBtu
$103,190
TOTAL IMPLEMENTED $113,222 $39,025 $2,987
71,212
kWh
$1,645
-
kW-mo/yr
$5,400 - $103,190
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs