Assessment Year | 2002 |
---|---|
Principal Product | Injection molded parts |
NAICS |
n/a
|
SIC | 3089: Plastics Products, Not Elsewhere Classified |
Sales Range | $10 M to 50M |
# of Employees | 140 |
Plant Area |
60,000
ft2
|
Annual Production | 1,800,000
lb
|
Production Hrs. Annual | 5,000
hrs
|
Location (State) | Ohio |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $187,824 | 4,774,200 |
kWh
|
$0.039 |
Electricity Demand | $96,758 | 10,464 |
kW-mo/yr
|
$9.25 |
Natural Gas | $179,432 | 20,474 |
MMBtu
|
$8.76 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $161,233 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $113,222 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
---|---|---|---|---|---|---|---|---|---|
01 | 4.625: Develop standard operating procedures | $103,190 | $31,120 | - | - | - | - | $103,190 | |
02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $17,109 | $68,300 |
$11,897
283,267
kWh
|
$5,212
-
kW-mo/yr
|
- | - | - | |
03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,958 | $28,264 |
$7,558
179,955
kWh
|
$3,400
-
kW-mo/yr
|
- | - | - | |
04 | 2.2437: Recover waste heat from equipment | $5,878 | $3,000 | - | - | - |
$5,878
-
MMBtu
|
- | |
05 | 2.3212: Optimize plant power factor | $5,400 | $6,750 | - | - | $5,400 | - | - | |
06 | 2.4235: Remove or close off unneeded compressed air lines | $5,040 | $1,300 |
$5,040
120,000
kWh
|
- | - | - | - | |
07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,633 | - |
$1,584
37,720
kWh
|
$1,049
-
kW-mo/yr
|
- | - | - | |
08 | 2.4221: Install compressor air intakes in coolest locations | $2,464 | $1,000 |
$1,481
35,272
kWh
|
$983
-
kW-mo/yr
|
- | - | - | |
09 | 2.7231: Use radiant heater for spot heating | $2,424 | $6,000 |
$847
20,160
kWh
|
$552
-
kW-mo/yr
|
- |
$1,025
-
MMBtu
|
- | |
10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,776 | $120 |
$1,235
29,400
kWh
|
$541
-
kW-mo/yr
|
- | - | - | |
11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,450 | $1,985 |
$1,008
24,000
kWh
|
$442
-
kW-mo/yr
|
- | - | - | |
12 | 2.2511: Insulate bare equipment | $1,196 | $519 |
$832
19,800
kWh
|
$364
-
kW-mo/yr
|
- | - | - | |
13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $906 | $1,785 |
$630
15,000
kWh
|
$276
-
kW-mo/yr
|
- | - | - | |
14 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $417 | $168 |
$273
6,500
kWh
|
$144
-
kW-mo/yr
|
- | - | - | |
15 | 2.7122: Disconnect ballasts | $392 | $35 |
$271
6,540
kWh
|
$121
-
kW-mo/yr
|
- | - | - | |
TOTAL RECOMMENDED | $161,233 | $150,346 |
$32,656
777,614
kWh
|
$13,084
-
kW-mo/yr
|
$5,400 |
$6,903
-
MMBtu
|
$103,190 | ||
TOTAL IMPLEMENTED | $113,222 | $39,025 |
$2,987
71,212
kWh
|
$1,645
-
kW-mo/yr
|
$5,400 | - | $103,190 | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs