ITAC Assessment: UD0657
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ITAC Assessment: UD0657
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Assessment Year 2002
Principal Product Plastics products
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 320,000
ft2
Annual Production 8,000,000
lb
Production Hrs. Annual 6,732
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $749,553 25,355,142
kWh
Electricity Demand $403,606 50,856
kW-mo/yr
Natural Gas $194,691 20,928
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,820,890 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,604,470

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 4.625: Develop standard operating procedures $1,600,000 $339,333 - - - $1,600,000
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $186,552 $719,845 $109,561
4,213,868
kWh
$76,991
-
kW-mo/yr
- -
03 2.7231: Use radiant heater for spot heating $25,129 $10,500 - - $25,129
-
MMBtu
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,470 - $2,625
100,980
kWh
$1,845
-
kW-mo/yr
- -
05 2.4226: Use / purchase optimum sized compressor $3,040 $9,089 $1,785
68,666
kWh
$1,255
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $894 $1,000 $525
18,360
kWh
$369
-
kW-mo/yr
- -
07 2.7111: Reduce illumination to minimum necessary levels $805 $97 $473
18,176
kWh
$332
-
kW-mo/yr
- -
TOTAL RECOMMENDED $1,820,890 $1,079,864 $114,969
4,420,050
kWh
$80,792
-
kW-mo/yr
$25,129
-
MMBtu
$1,600,000
TOTAL IMPLEMENTED $1,604,470 $339,333 $2,625
100,980
kWh
$1,845
-
kW-mo/yr
- $1,600,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs