ITAC Assessment: UD0656
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ITAC Assessment: UD0656
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Assessment Year 2002
Principal Product Robotic welded parts
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 425
Plant Area 140,000
ft2
Annual Production 14,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $81,276 2,757,194
kWh
Electricity Demand $165,015 10,416
kW-mo/yr
Natural Gas $24,200 2,649
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $231,440 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $37,491

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
01 4.425: Eliminate/reduce redundant inspections $160,000 - - - $160,000 -
02 4.311: Schedule deliveries according to demand $36,000 - - - - $36,000
03 4.514: Re-arrange equipment layout to reduce handling costs $24,000 $2,500 - - $24,000 -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,934 $1,390 $1,764
63,000
kWh
$2,170
-
kW-mo/yr
- -
05 2.4221: Install compressor air intakes in coolest locations $3,677 $1,680 $1,310
46,800
kWh
$2,367
-
kW-mo/yr
- -
06 2.7122: Disconnect ballasts $2,338 $110 $1,075
38,400
kWh
$1,263
-
kW-mo/yr
- -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,266 $3,422 $280
10,000
kWh
$986
-
kW-mo/yr
- -
08 2.7124: Make a practice of turning off lights when not needed $225 $80 $126
4,500
kWh
$99
-
kW-mo/yr
- -
TOTAL RECOMMENDED $231,440 $9,182 $4,555
162,700
kWh
$6,885
-
kW-mo/yr
$184,000 $36,000
TOTAL IMPLEMENTED $37,491 $3,502 $406
14,500
kWh
$1,085
-
kW-mo/yr
- $36,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs