ITAC Assessment: UD0652
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ITAC Assessment: UD0652
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Assessment Year 2002
Principal Product motor vechile parts
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 62
Plant Area 164,000
ft2
Annual Production 7,200,000
pieces
Production Hrs. Annual 3,840
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $209,147 6,337,800
kWh
Electricity Demand $161,102 17,340
kW-mo/yr
Natural Gas $59,932 8,006
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $225,075 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $175,049

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings
01 3.4114: Replace city water with recycled water via cooling tower $91,917 $40,580 - - - $91,917
-
Tgal
- -
02 4.623: Employ modular jigs to reduce process set-up time $60,053 $40,000 - - - - $6,053 $54,000
03 3.5112: Reprocess spent oils on site for re-use $42,000 $54,000 - - - - - $42,000
04 3.6192: Use a less expensive method of waste removal $12,960 $504 - - - $12,960
-
Tgal
- -
05 2.2437: Recover waste heat from equipment $4,374 $3,000 - - $4,374
-
MMBtu
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $4,190 $10,260 $2,661
80,640
kWh
$1,529
-
kW-mo/yr
- - - -
07 4.652: Replace existing equipment with more suitable substitutes $3,456 $6,000 - - - - - $3,456
08 2.4225: Install common header on compressors $2,408 - $2,408
72,960
kWh
- - - - -
09 2.4133: Use most efficient type of electric motors $2,123 $4,332 $1,140
34,560
kWh
$983
-
kW-mo/yr
- - - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,398 $504 $634
19,200
kWh
$764
-
kW-mo/yr
- - - -
11 2.4322: Use or replace with energy efficient substitutes $196 $300 $196
5,952
kWh
- - - - -
TOTAL RECOMMENDED $225,075 $159,480 $7,039
213,312
kWh
$3,276
-
kW-mo/yr
$4,374
-
MMBtu
$104,877
-
Tgal
$6,053 $99,456
TOTAL IMPLEMENTED $175,049 $96,180 $6,843
207,360
kWh
$3,276
-
kW-mo/yr
- $104,877
-
Tgal
$6,053 $54,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs