ITAC Assessment: UD0650
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ITAC Assessment: UD0650
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Assessment Year 2002
Principal Product Rotational molded plastic products
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 40
Plant Area 100,000
ft2
Annual Production 2,000,000
lb
Production Hrs. Annual 4,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $54,754 797,040
kWh
Natural Gas $123,908 17,486
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $163,375 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $213

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
01 3.5212: Regrind, reuse, or sell scrap plastic parts $99,990 $64,500 $(-10,130.0)
(-151,200)
kWh
- $(-57,600.0) - $167,720
02 4.514: Re-arrange equipment layout to reduce handling costs $37,195 $95,000 $7,528
103,400
kWh
$8,217
-
MMBtu
$18,000 $3,450 -
03 2.2437: Recover waste heat from equipment $24,914 $12,000 - $24,914
-
MMBtu
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $799 $2,372 $799
11,920
kWh
- - - -
05 2.7121: Utilize daylight whenever possible in lieu of artificial light $213 - $213
3,175
kWh
- - - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $133 $15 $133
1,984
kWh
- - - -
07 2.4221: Install compressor air intakes in coolest locations $131 $406 $131
1,947
kWh
- - - -
TOTAL RECOMMENDED $163,375 $174,293 $(-1,326.0)
(-28,774)
kWh
$33,131
-
MMBtu
$(-39,600.0) $3,450 $167,720
TOTAL IMPLEMENTED $213 - $213
3,175
kWh
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs